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    Method of making an integrated door inner panel and an article made thereby
    2.
    发明申请
    Method of making an integrated door inner panel and an article made thereby 失效
    制造一体式门内板的方法和由此制成的制品

    公开(公告)号：US20060028047A1

    公开(公告)日：2006-02-09

    申请号：US10911122

    申请日：2004-08-04

    申请人： Robert Adams ,  Kenneth Shaner ,  Nelson Williams ,  John Youngs ,  Glenn Cowelchuk

    发明人： Robert Adams ,  Kenneth Shaner ,  Nelson Williams ,  John Youngs ,  Glenn Cowelchuk

    IPC分类号： B60J5/00

    CPC分类号： B29C44/12 ,  B29C44/04 ,  B29C70/305 ,  B29L2031/3014 ,  B60R13/02

    摘要： A method of making an integrated inner trim panel for a vehicle door and an inner trim panel made thereby are disclosed. The method includes sequentially spraying a skin layer, a padding layer, and applying a structural layer in an open mold that defines the facing surface of the inner panel of a door. The integrated inner trim panel may be provided with areas of greater and lesser padding. The skin layer may be formed from a reactant mixture of polyurethane. The padding layer may be a foam polyurethane composition. The structural layer may be a glass-reinforced polyurethane reactant mixture. The inner door panel is an integrated layered structure including a skin layer, a padding layer, and a structural layer. The padding layer may be varied in thickness to provide selectively variable padding in predetermined areas.

    摘要翻译： 公开了一种制造用于车门的集成内装饰板和由此制成的内装饰板的方法。 该方法包括顺序地喷涂表层，衬垫层，以及在限定门内面板的相对表面的开模中施加结构层。 集成的内装饰板可以设置有较大和较小填料的区域。 表层可以由聚氨酯的反应混合物形成。 填充层可以是泡沫聚氨酯组合物。 结构层可以是玻璃增强的聚氨酯反应物混合物。 内门板是包括表皮层，衬垫层和结构层的整体分层结构。 填充层可以在厚度上变化，以在预定区域中提供选择性地可变的填充。

    INTERIOR VEHICLE TRIM PANEL HAVING COLORED DUAL DENSITY COMPOSITE SPRAY ELASTOMER SKIN AND SYSTEM AND METHOD FOR MAKING THE SAME
    8.
    发明申请
    INTERIOR VEHICLE TRIM PANEL HAVING COLORED DUAL DENSITY COMPOSITE SPRAY ELASTOMER SKIN AND SYSTEM AND METHOD FOR MAKING THE SAME 审中-公开
    具有彩色双密度复合喷雾弹性体皮肤及其制造方法的内部车辆TRIM面板及其制造方法

    公开(公告)号：US20070145641A1

    公开(公告)日：2007-06-28

    申请号：US11275306

    申请日：2005-12-22

    申请人： Joseph Donatti ,  Ian Williams ,  Nelson Williams

    发明人： Joseph Donatti ,  Ian Williams ,  Nelson Williams

    IPC分类号： B28B1/32

    CPC分类号： B29C44/0461 ,  B60R13/02

    摘要： The present invention relates a vehicle interior trim panel. In at least one embodiment, the panel may be made by providing a spray mold having a mold surface, spraying colored polyurethane material proximate the surface of the tool to form a colored polyurethane skin layer, and spraying expandable polyurethane material onto the skin layer to form a resilient layer on the colored polyurethane skin layer. The colored polyurethane skin layer and the resilient layer form a colored composite skin which can be removed from the tool and secured to a substrate to form a vehicle interior trim panel.

    摘要翻译： 本发明涉及一种车辆内装饰板。 在至少一个实施例中，面板可以通过提供具有模具表面的喷雾模具来制造，在工具的表面附近喷洒着色聚氨酯材料以形成着色的聚氨酯表层，并将可发性聚氨酯材料喷涂到表层上以形成 在有色聚氨酯表层上的弹性层。 着色的聚氨酯表层和弹性层形成着色的复合表皮，其可以从工具中移除并固定到基底上以形成车辆内装饰板。

    SYSTEM, METHOD AND COMPOSITION FOR FORMING COMPOSITE SPRAYED POLYURETHANE SKINS HAVING A LOW DENSITY EXPANDED POLYURETHANE LAYER
    9.
    发明申请
    SYSTEM, METHOD AND COMPOSITION FOR FORMING COMPOSITE SPRAYED POLYURETHANE SKINS HAVING A LOW DENSITY EXPANDED POLYURETHANE LAYER 审中-公开
    用于形成具有低密度膨胀聚氨酯层的复合喷雾聚氨酯皮肤的系统，方法和组合物

    公开(公告)号：US20060222775A1

    公开(公告)日：2006-10-05

    申请号：US10907210

    申请日：2005-03-24

    申请人： Joseph Donatti ,  Ian Williams ,  Nelson Williams

    发明人： Joseph Donatti ,  Ian Williams ,  Nelson Williams

    IPC分类号： B05D7/00 ,  B05C5/00

    CPC分类号： B29C41/08 ,  B29C44/0461

    摘要： In at least one embodiment, the present invention relates to a method and system for making a composite polyurethane skin. In at least one embodiment, the method comprises providing a source of liquid polyol, providing a source of liquid isocyanate, providing a source of liquid low density foaming agent comprising blowing agent and low fogging surfactant, providing a spray mold tool having a mold surface, and providing a spraying device for spraying liquid material at the spray mold tool. The method further comprises, in at least one embodiment, directing polyol and isocyanate to the spraying device to form a polyurethane composition, spraying the polyurethane composition towards the spray mold tool to form a polyurethane skin layer on the spray mold tool, directing polyol, isocyanate and low density foaming agent to the spraying device to form an expandable polyurethane composition, and spraying the expandable polyurethane composition onto the skin layer to form a resilient expandable polyurethane layer on the skin.

    摘要翻译： 在至少一个实施方案中，本发明涉及一种制备复合聚氨酯皮肤的方法和系统。 在至少一个实施方案中，该方法包括提供液体多元醇源，提供液体异氰酸酯源，提供包含发泡剂和低雾化表面活性剂的液体低密度发泡剂源，提供具有模具表面的喷雾模具， 并提供用于在喷雾模具工具上喷射液体材料的喷洒装置。 该方法还包括在至少一个实施方案中，将多元醇和异氰酸酯引导至喷雾装置以形成聚氨酯组合物，将聚氨酯组合物喷射到喷雾模具工具，以在喷雾模具上形成聚氨酯表层，引导多元醇，异氰酸酯 和低密度发泡剂，以形成可发性聚氨酯组合物，并将可发性聚氨酯组合物喷涂到皮肤层上，以在皮肤上形成弹性的可膨胀聚氨酯层。

    System, method and composition for forming composite sprayed polyurethane skins having an expanded polyurethane layer
    10.
    发明申请
    System, method and composition for forming composite sprayed polyurethane skins having an expanded polyurethane layer 审中-公开
    用于形成具有发泡聚氨酯层的复合喷涂聚氨酯表皮的体系，方法和组合物

    公开(公告)号：US20060030630A1

    公开(公告)日：2006-02-09

    申请号：US10912345

    申请日：2004-08-05

    申请人： Nelson Williams ,  Joseph Donatti

    发明人： Nelson Williams ,  Joseph Donatti

    IPC分类号： B05D1/36

    CPC分类号： C08G18/1875 ,  B05D1/34 ,  B29C41/08 ,  B29C41/22 ,  B29C44/0461 ,  B29C44/06 ,  B29C67/246 ,  B29K2075/00 ,  B29K2105/04 ,  B32B2037/243 ,  B32B2038/0084 ,  B32B2375/00 ,  C08G18/48 ,  C08G2101/0083 ,  C08G2150/60

    摘要： The present invention relates to a method and system for making a composite polyurethane skin, said method comprises providing a source of liquid polyol, providing a source of liquid isocyanate, providing a source of liquid blowing agent, providing a spray mold tool having a mold surface, providing a spraying device for spraying liquid material at the spray mold tool, directing polyol and isocyanate to the spraying device to form a polyurethane composition, spraying the polyurethane composition towards the spray mold tool to form a polyurethane skin layer on the spray mold tool, directing polyol, isocyanate and blowing agent to the spraying device to form an expandable polyurethane composition, and spraying the expandable polyurethane composition onto the skin layer to form a resilient expandable polyurethane layer on the skin.

    摘要翻译： 本发明涉及一种制备复合聚氨酯皮肤的方法和系统，所述方法包括提供液体多元醇源，提供液体异氰酸酯源，提供液体发泡剂源，提供具有模具表面的喷雾模具 提供用于在喷雾模具工具上喷射液体材料的喷涂装置，将多元醇和异氰酸酯引导至喷涂装置以形成聚氨酯组合物，将聚氨酯组合物喷射到喷雾模具工具上以在喷雾模具上形成聚氨酯表皮层， 将多元醇，异氰酸酯和发泡剂引导至喷涂装置以形成可发性聚氨酯组合物，并将可发性聚氨酯组合物喷涂到皮肤层上，以在皮肤上形成弹性的可膨胀聚氨酯层。