公开(公告)号：US20070207292A1

公开(公告)日：2007-09-06

申请号：US11368796

申请日：2006-03-06

申请人： Glenn Cowelchuk ,  David Emerling

发明人： Glenn Cowelchuk ,  David Emerling

IPC分类号： B32B1/00

CPC分类号： B29C45/1676 ,  B29C45/045 ,  B29C45/162 ,  B29C45/1657 ,  B29C45/1671 ,  B29L2031/3026 ,  B60R13/0243 ,  B60R21/0428 ,  B60R2013/0281 ,  Y10T428/24612 ,  Y10T428/24628

摘要： An interior component for a motor vehicle comprises a substrate having a surface and flexible elements on the surface, and a cover covering at least a portion of the substrate and the flexible elements.

摘要翻译： 用于机动车辆的内部部件包括具有在表面上的表面和柔性元件的基板，以及覆盖基板和柔性元件的至少一部分的盖。

公开(公告)号：US20060082106A1

公开(公告)日：2006-04-20

申请号：US10904032

申请日：2004-10-20

申请人： Michael Hier ,  Glenn Cowelchuk ,  Randy Reed ,  David Dooley ,  Todd DePue

发明人： Michael Hier ,  Glenn Cowelchuk ,  Randy Reed ,  David Dooley ,  Todd DePue

IPC分类号： B60R21/20

CPC分类号： B60R21/2165 ,  B29C45/045 ,  B29C45/1628 ,  B29L2031/3008 ,  B29L2031/3014 ,  B60R21/21 ,  B60R21/213 ,  B60R21/21656

摘要： An automotive trim assembly adapted to have an airbag deploy through the trim assembly includes a substrate with a deployment door integrally molded with the substrate and having a front surface adapted to face the interior of the automobile and a back surface opposite the front surface. The airbag is adapted to be stored behind the deployment door, which is adapted to open when the airbag is deployed. A cover is molded onto at least a portion of the substrate and deployment door and includes an inner and outer layer of a polymer material having a substantially non-cellular structure and an inner core having a cellular structure positioned between the inner and outer layers. The cover is adapted to keep the door attached to the trim assembly when the airbag is deployed.

摘要翻译： 适于具有通过装饰组件展开的气囊的汽车装饰组件包括具有与基板整体成型的展开门的基板，并具有适于面向汽车内部的前表面和与前表面相对的后表面。 该安全气囊适于储存在展开门后面，适于在展开气囊时打开。 盖子被模制到基板和展开门的至少一部分上，并且包括具有基本上非多孔结构的聚合物材料的内层和外层，以及具有定位在内层和外层之间的多孔结构的内芯。 当安全气囊展开时，盖适于将门保持在装饰组件上。

公开(公告)号：US20060006568A1

公开(公告)日：2006-01-12

申请号：US10885425

申请日：2004-07-06

申请人： Glenn Cowelchuk ,  Robert Adams ,  Kenneth Shaner ,  Nelson Williams ,  John Youngs

发明人： Glenn Cowelchuk ,  Robert Adams ,  Kenneth Shaner ,  Nelson Williams ,  John Youngs

IPC分类号： B29C44/12

CPC分类号： B29C44/1238

摘要： A method of making an interior vehicle part for use with a motor vehicle includes spraying material proximate a surface of a mold portion of a mold to form a skin layer, the surface defining a mold cavity of the mold portion. The method further includes positioning an insert proximate the mold cavity, the insert being configured for attachment to the vehicle, and introducing material into the mold cavity to form a foam layer that contacts the skin layer and the insert.

摘要翻译： 制造用于机动车辆的内部车辆部件的方法包括在模具的模具部分的表面附近喷涂材料以形成表层，该表面限定模具部分的模腔。 该方法还包括将插入件定位在模腔附近，插入件构造成用于附接到车辆，并将材料引入模腔中以形成接触皮肤层和插入物的泡沫层。

公开(公告)号：US20050200152A1

公开(公告)日：2005-09-15

申请号：US10708528

申请日：2004-03-10

申请人： Glenn Cowelchuk ,  Todd De Pue

发明人： Glenn Cowelchuk ,  Todd De Pue

IPC分类号： B62D25/14

CPC分类号： B60K37/00 ,  B60K2350/40

摘要： An instrument panel for an automobile that eliminates the gaps between the lateral ends of the instrument panel and adjacent door panels, when the doors of the automobile are in their closed positions. In one embodiment, the instrument panel includes a rigid substrate and a pliable cover layer that extends beyond lateral ends of the substrate to form flexible flanges. The flexible flanges contact the door panels when the doors are closed, and deform toward the substrate so as not to interfere with the closing of the doors. In another embodiment, the substrate includes central and lateral sections connected by the pliable cover layer. As the doors of the automobile are closed, the lateral substrate sections contact the door panels and are deformed toward to central substrate section.

摘要翻译： 一种用于汽车的仪表板，当汽车的门处于关闭位置时，消除了仪表板和相邻门板的侧端之间的间隙。 在一个实施例中，仪表板包括刚性基板和柔性覆盖层，其延伸超过基板的横向端部以形成柔性凸缘。 当门关闭时，柔性法兰接触门板，并朝向基板变形，以免干扰门的关闭。 在另一个实施例中，基底包括通过柔韧覆盖层连接的中央和侧部。 当汽车的门关闭时，侧面基板部分接触门板并朝向中心基板部分变形。

公开(公告)号：US20070224382A1

公开(公告)日：2007-09-27

申请号：US11306034

申请日：2005-12-14

申请人： Glenn Cowelchuk ,  David Dooley

发明人： Glenn Cowelchuk ,  David Dooley

IPC分类号： G09F3/00 ,  B28B5/00 ,  B32B9/04 ,  B28B7/22

CPC分类号： B32B27/00 ,  B32B3/04 ,  B32B7/02 ,  B32B27/08 ,  B32B2274/00 ,  B32B2605/08 ,  Y10T428/15 ,  Y10T428/31504

摘要： A two-shot injection molding process and molded part. The two-shot skin material is molded in a non-final condition and wrapped over the substrate in a post molding operation to create a seamless part. The flap material which is molded out of its final position is held in place by gluing, mechanical interlocking, crimping, or the like.

摘要翻译： 双注射成型工艺和成型件。 双射皮肤材料在非最终状态下成型，并在后模制操作中包覆在基材上以形成无缝部分。 通过胶合，机械互锁，卷曲等将从其最终位置模制的皮瓣材料保持在适当的位置。

公开(公告)号：US20060216479A1

公开(公告)日：2006-09-28

申请号：US10907146

申请日：2005-03-22

申请人： Glenn Cowelchuk ,  Michael Schoemann

发明人： Glenn Cowelchuk ,  Michael Schoemann

IPC分类号： B32B1/00

CPC分类号： B60R13/02 ,  B29C45/1642 ,  B29C45/1675 ,  B29L2031/3008 ,  B60R13/0256 ,  Y10T428/24628

摘要： In at least certain embodiments, the present invention relates to a method of making an interior trim panel, a mold for forming the interior trim panel, and the interior trim panel. In at least one embodiment, the vehicle trim panel comprises a substrate portion comprising a substrate shell layer and a substrate core layer substantially disposed within the substrate shell layer, and a padded cover portion integrally molded onto at least a portion of the substrate portion, with the padded cover portion comprising a cover shell layer and a cover core layer substantially disposed within the cover shell layer.

摘要翻译： 在至少某些实施例中，本发明涉及一种制造内饰板的方法，用于形成内饰板的模具和内饰板。 在至少一个实施例中，车辆装饰板包括基底部分，该基底部分包括基底壳体层和基本上设置在基底外壳层内的基底芯层，以及填充的覆盖部分，整体模制在基底部分的至少一部分上， 填充的盖部分包括盖壳层和基​​本上设置在盖壳层内的盖芯层。

公开(公告)号：US20060154028A1

公开(公告)日：2006-07-13

申请号：US10905601

申请日：2005-01-12

申请人： David Dooley ,  Randy Reed ,  Glenn Cowelchuk ,  Michael Hier ,  Todd DePue

发明人： David Dooley ,  Randy Reed ,  Glenn Cowelchuk ,  Michael Hier ,  Todd DePue

IPC分类号： B32B3/10 ,  B60R21/04 ,  B29C65/00

CPC分类号： B29C45/14508 ,  B29C45/14811 ,  B29K2221/003 ,  B29L2031/3041 ,  B60R21/04 ,  Y10T428/24331

摘要： In one advantageous embodiment of the claimed invention, an integral cushioned trim panel (14a-14c) for a vehicle passenger cabin (10) is provided. The integral cushioned trim panel (14a-14c) includes a substrate (22) for attachment to a predetermined portion (12a-12c) of the vehicle. The substrate (22) has a cover member (24) coupled thereto for substantially covering the substrate (22). In addition, the substrate (22) and the cover member (24) have a cushioning member (16) disposed therebetween. The cushioning member (16) is injection molded between the substrate (22) and the cover member (24) for forming an integral construction, minimizing the manufacturing cycle time, and decreasing the costs associated therewith.

摘要翻译： 在所要求保护的发明的一个有利实施例中，提供了一种用于车辆客舱（10）的整体缓冲装饰板（14a-14c）。 整体缓冲装饰板（14a-14c）包括用于附接到车辆的预定部分（12a-12c）的基底（22）。 衬底（22）具有联接到其上的盖构件（24），用于基本上覆盖衬底（22）。 另外，衬底（22）和盖构件（24）之间具有缓冲构件（16）。 缓冲构件（16）在衬底（22）和盖构件（24）之间注射成型，用于形成整体结构，使制造周期时间最小化并降低与之相关的成本。

公开(公告)号：US20060151910A1

公开(公告)日：2006-07-13

申请号：US11277421

申请日：2006-03-24

申请人： Michael Schoemann ,  Glenn Cowelchuk ,  John Youngs ,  Randy Reed

发明人： Michael Schoemann ,  Glenn Cowelchuk ,  John Youngs ,  Randy Reed

IPC分类号： B28B5/00

CPC分类号： B60J5/0416 ,  H04R1/025 ,  H04R2499/13

摘要： A trim panel assembly and a method of manufacture. The trim panel assembly includes a trim panel and a backplate. The trim panel includes a speaker grill that allows sound to transmit from a speaker into the interior of a vehicle. The backplate is attached to the trim panel and includes a speaker mounting portion located adjacent to the speaker grill and a seal located adjacent to the speaker mounting portion that is configured to inhibit sound leakage.

摘要翻译： 装饰板组件和制造方法。 装饰板组件包括装饰板和背板。 装饰板包括扬声器格栅，其允许声音从扬声器传输到车辆的内部。 背板连接到装饰板，并且包括位于扬声器格栅附近的扬声器安装部分和邻近扬声器安装部分设置的用于抑制声音泄漏的密封件。

公开(公告)号：US20060097536A1

公开(公告)日：2006-05-11

申请号：US10904433

申请日：2004-11-10

申请人： Todd DePue ,  David Dooley ,  Randy Reed ,  Glenn Cowelchuk ,  Michael Hier

发明人： Todd DePue ,  David Dooley ,  Randy Reed ,  Glenn Cowelchuk ,  Michael Hier

IPC分类号： B60R7/00

CPC分类号： B60R7/046 ,  B60R7/04

摘要： An automotive assembly having an integrated spring mechanism. The assembly includes a first member and a second member pivotally coupled to the first member and moveable between a first and second position with respect to the first member. The assembly further includes a resilient element integrally molded with one of the first and second members. The resilient element includes an extension portion having a free end that is coupled to the other one of the first and second members. The extension portion imposes a force on the second member to bias the second member in at least one direction. A method of making the assembly includes a two shot molding process where the one of the first and second members is formed in a first shot of the molding operation and the resilient element is integrally molded thereto in the second shot of the molding operation.

摘要翻译： 具有集成弹簧机构的汽车组件。 组件包括第一构件和枢转地联接到第一构件的第二构件，并且可相对于第一构件在第一和第二位置之间移动。 组件还包括与第一和第二构件之一整体模制的弹性元件。 弹性元件包括具有联接到第一和第二构件中的另一个的自由端的延伸部分。 延伸部分在第二构件上施加力以沿至少一个方向偏压第二构件。 制造组件的方法包括双成型模制工艺，其中第一和第二构件中的一个在模制操作的第一次冲压中形成，并且弹性元件在模制操作的第二次模中一体地模制在其上。

公开(公告)号：US20060082173A1

公开(公告)日：2006-04-20

申请号：US10904007

申请日：2004-10-19

申请人： Glenn Cowelchuk ,  Todd DePue ,  David Dooley ,  Michael Hier ,  Randy Reed

发明人： Glenn Cowelchuk ,  Todd DePue ,  David Dooley ,  Michael Hier ,  Randy Reed

IPC分类号： B60R13/02

CPC分类号： B60R13/02 ,  B60R13/0243 ,  B60R2013/0281

摘要： The present invention provides for an improved trim part, e.g. a bolster or trim plate, with integrated appliqué for use in a trim assembly, and to a continuous two-shot molding operation that may be performed utilizing a single mold assembly. In an exemplary embodiment, the trim part, i.e. a bolster, includes a substrate formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. An appliqué is provided in a second shot mold cavity then a cover is formed between the substrate and appliqué by injecting into a mold chamber a second foamed material in a second shot of the molding operation. The formed cover is integrally molded to at least a portion of the substrate and the appliqué to form a trim part with integrated appliqué.

摘要翻译： 本发明提供了一种改进的装饰部件，例如， 垫子或装饰板，具有用于装饰组件的集成贴布，以及可以使用单个模具组件执行的连续两次模制操作。 在一个示例性实施例中，修剪部分，即摇枕，包括通过在模制操作的第一次射出中将第一材料注入第一射出模腔而形成的基底。 在第二注射模腔中提供贴布，然后通过在模制操作的第二次注射中将第二泡沫材料注入模腔中，在衬底和贴布之间形成盖。 形成的盖整体模制到基底和贴布的至少一部分上以形成具有集成贴布的修剪部分。