摘要:
Methods and associated tools and components related to generating and obtaining performance data during drilling operations of a subterranean formation is disclosed. Performance data may include thermal and mechanical information related to earth-boring drilling tool during a drilling operation are disclosed. For example, a cutting element of an earth-boring drilling tool may include a substrate with a cutting surface thereon. The cutting element may further include at least one thermistor sensor coupled with the cutting surface, and a conductive pathway operably coupled with the at least one thermistor sensor. The at least one thermistor sensor may be configured to vary a resistance in response to a change in temperature. The conductive pathway may be configured to provide a current path through the at least one thermistor sensor in response to a voltage. Other methods, tools and components are provided.
摘要:
Methods and associated tools and components related to generating and obtaining performance data during drilling operations of a subterranean formation is disclosed. Performance data may include thermal and mechanical information related to earth-boring drilling tool during a drilling operation are disclosed. For example, a cutting element of an earth-boring drilling tool may include a substrate with a cutting surface thereon. The cutting element may further include at least one thermistor sensor coupled with the cutting surface, and a conductive pathway operably coupled with the at least one thermistor sensor. The at least one thermistor sensor may be configured to vary a resistance in response to a change in temperature. The conductive pathway may be configured to provide a current path through the at least one thermistor sensor in response to a voltage. Other methods, tools and components are provided.
摘要:
A cutting element for an earth-boring tool includes an elongated body having a longitudinal axis, a generally planar volume of hard material attached to the elongated body, and a sensor affixed to the elongated body. The sensor may be configured to sense at least one of stress and strain. An earth-boring tool includes a cutting element disposed at least partially within a pocket of a body. Methods of forming cutting elements comprise securing a generally planar volume of hard material to an elongated body, attaching a sensor to the elongated body, and configuring the sensor. Methods of forming earth-boring tools comprise forming a cutting element and securing the cutting element within a recess in a body of the earth-boring tool. Methods of forming wellbores comprise rotating an earth-boring tool comprising a cutting element and measuring at least one of stress and strain.
摘要:
A method of forming an earth-boring tool includes introducing metal into a die, rotating the die to generate centrifugal forces on the metal, and cooling the metal in the rotating die. A rotary drill bit may include a unitary, centrifugally cast bit body including an integral shank, at least one blade, and at least one cutting element on the blade. A rotary drill bit or a roller cone may include a first centrifugally cast material and a second centrifugally cast material. Another rotary drill bit includes a bit body comprising a maraging steel alloy. A method of forming a rotary drill bit may include disposing cutting elements on a rotary drill bit comprising maraging steel and aging the rotary drill bit to form at least one intermetallic precipitate phase. Methods of repairing a rotary drill bit include annealing and aging at least a portion of a rotary drill bit.
摘要:
A cutting element for an earth-boring tool includes an elongated body having a longitudinal axis, a generally planar volume of hard material attached to the elongated body, and a sensor affixed to the elongated body. The sensor may be configured to sense at least one of stress and strain. An earth-boring tool includes a cutting element disposed at least partially within a pocket of a body. Methods of forming cutting elements comprise securing a generally planar volume of hard material to an elongated body, attaching a sensor to the elongated body, and configuring the sensor. Methods of forming earth-boring tools comprise forming a cutting element and securing the cutting element within a recess in a body of the earth-boring tool. Methods of forming wellbores comprise rotating an earth-boring tool comprising a cutting element and measuring at least one of stress and strain.
摘要:
A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough. Cutting elements and methods of use may be included. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element may be included. Differing abrasive material amount, characteristics, and size of cutting elements may be included. Telescoping casing sections and bits may be included. Embodiments may include: at least one gage section extending from the nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
摘要:
A casing bit, which may comprise a composite structure, for drilling a casing section into a subterranean formation, and which may include a portion configured to be drilled therethrough, is disclosed. Cutting elements and methods of use are disclosed. Adhesive, solder, electrically disbonding material, and braze affixation of a cutting element are disclosed. Differing abrasive material amount, characteristics, and size of cutting elements are disclosed. Telescoping casing sections and bits are disclosed. Aspects and embodiments are disclosed including: at least one gage section extending from a nose portion, at least one rotationally trailing groove formed in at least one of the plurality of blades, a movable blade, a leading face comprising superabrasive material, at least one of a drilling fluid nozzle and a sleeve, grooves for preferential failure, at least one rolling cone affixed to the nose portion, at least one sensor, discrete cutting element retention structures, and percussion inserts.
摘要:
A method for conducting nondestructive internal inspection of a rotary drill bit used for drilling subterranean formations comprises communicating ultrasonic waves into a drill bit and detecting ultrasonic waves that are reflected by at least a portion of the drill bit. In some embodiments, the waves may be directed into the drill bit from within a longitudinal bore thereof. Reflected waves also may be detected from within the bore. The methods may be used to develop threshold acceptance criteria for classifying drill bits as acceptable or unacceptable to prevent catastrophic failures of drill bits during use. Systems and apparatuses are disclosed for conducting nondestructive ultrasonic inspection of a drill bit used for drilling subterranean formations. The systems and apparatuses may comprise an ultrasonic probe configured for insertion within an internal longitudinal bore of a drill bit. Drill bits are disclosed that are configured to facilitate nondestructive ultrasonic inspection thereof.
摘要:
A drill string component includes a box-end and a pin-end. Each end includes a signal transceiver, which are operably coupled together. Each signal transceiver communicates with another signal transceiver in another component to form a communication network in the drillstring. An end-cap may be placed in the central bore of the pin-end of a component to form an annular chamber between a side of the end-cap and a wall of the central bore of the pin-end when the end-cap is disposed in the central bore. In some embodiments, an electronics module may be placed in the annular chamber and configured to communicate with one of the signal transceivers. Accelerometer data, as well as other sensor data, at various locations along the drillstring may be sampled by the electronics module and communicated to a remote computer. Drillstring motion dynamics, such as vibration, may be determined based on the accelerometer data.
摘要:
In one aspect, a removable module or sub is provided for use in drilling a wellbore, which sub in one embodiment may include a body having a pin end and a box end configured for coupling between two members of a drill string, the body having a bore therethrough for flow of a fluid, and a sensor disposed in a pressure-sealed chamber in one of the pin end and the box end and configured to provide measurements relating to a downhole condition.