Abstract:
The disclosed embodiments relate to the manufacture of a battery cell. The battery cell includes a first set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The separator may include a ceramic coating and a binder coating over the ceramic coating. During manufacturing of the battery cell, the layers are stacked, and the binder coating is used to laminate the first set of layers within the first sub-cell by applying at least one of pressure and temperature to the first set of layers. In addition, uniform pressure is applied to the cell stack to laminate the first and second sets of layers.
Abstract:
The disclosed embodiments relate to the manufacture of a battery cell. The battery cell includes a set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The battery cell also includes a pouch enclosing the layers, wherein the pouch is flexible. The layers may be wound to create a jelly roll and/or stacked prior to sealing the layers in the flexible pouch. A side fold is also formed in the pouch by producing a target temperature in the range of 55° C. to 75° C. at a side seal of the pouch prior to folding the side seal against the battery cell.
Abstract:
A battery assembly includes at least a plurality of battery cells that includes at least a first and a second battery cell each attached to a distributed battery monitoring unit, the second battery cell being associated with an external circuit, the second battery cell connected to a battery management unit (BMU) by way of a pre-formed battery contact shaped to accommodate the external circuit. The plurality of battery cells are electrically connected to at least the BMU such that each of the plurality of battery cells are substantially aligned with each other thereby preserving a battery profile corresponding to unconnected battery cells.
Abstract:
The disclosed embodiments relate to the manufacture of a battery cell. The battery cell includes a first set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The separator may include a ceramic coating and a binder coating over the ceramic coating. During manufacturing of the battery cell, the layers are stacked, and the binder coating is used to laminate the first set of layers within the first sub-cell by applying at least one of pressure and temperature to the first set of layers. One or more fiducials are also disposed on each electrode from a set of electrodes for the battery cell and/or a fixture for the electrodes. The one or more fiducials may be used to align the electrodes during stacking of the set of electrodes.
Abstract:
The disclosed embodiments relate to the manufacture of a battery cell. The battery cell includes a first set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The separator may include a ceramic coating and a binder coating over the ceramic coating. During manufacturing of the battery cell, the layers are stacked, and the binder coating is used to laminate the first set of layers within the first sub-cell by applying at least one of pressure and temperature to the first set of layers.