公开(公告)号：US20060264557A1

公开(公告)日：2006-11-23

申请号：US11435578

申请日：2006-05-17

申请人： Arnold Lustiger ,  Jeffrey Valentage

发明人： Arnold Lustiger ,  Jeffrey Valentage

IPC分类号： C08K3/34

CPC分类号： C08K3/34 ,  B29C45/0005 ,  B29C45/542 ,  B29C2045/466

摘要： The present invention is directed to an in-line compounding and molding process for making fiber reinforced polypropylene composite parts and articles that exhibit beneficial mechanical and aesthetic properties imparted by such process and compositions. The in-line compounding and molding process includes the steps of providing an in-line compounding and molding machine comprising a twin screw extruder fluidly coupled to an injection molder; extrusion compounding in the twin screw extruder a composition comprising at least 30 wt % polypropylene, from 10 to 60 wt % organic fiber, from 0 to 40 wt % inorganic filler, and from 0 to 0.1 wt % lubricant to form a melt extrudate; conveying the melt extrudate to the injection molder; and molding the melt extrudate in the injection molder to form a part or article. Fiber reinforced polypropylene articles formed from the in-line compounding and molding process have flexural modulus of at least 300,000 psi and exhibit ductility during instrumented impact testing. Fiber reinforced polypropylene articles formed from the process of the present invention are particularly suitable for making household appliances, automotive parts, and boat hulls.

摘要翻译： 本发明涉及用于制造纤维增强聚丙烯复合材料部件和制品的在线复合和模塑方法，其表现出由这种方法和组合物赋予的有益的机械和美学特性。 在线复合和模制方法包括提供在线复合和成型机的步骤，该机器包括流体耦合到注射成型机的双螺杆挤出机; 在双螺杆挤出机中挤出配混组合物，其包含至少30重量％的聚丙烯，10至60重量％的有机纤维，0至40重量％的无机填料和0至0.1重量％的润滑剂，以形成熔体挤出物; 将熔融挤出物输送到注射成型机; 并在注射成型机中模制熔融挤出物以形成部分或制品。 由在线复合和模制工艺形成的纤维增强聚丙烯制品具有至少300,000psi的弯曲模量，并且在仪表化冲击试验期间具有延展性。 由本发明的方法形成的纤维增强聚丙烯制品特别适用于制造家用电器，汽车部件和船体。

公开(公告)号：US20080217961A1

公开(公告)日：2008-09-11

申请号：US12074594

申请日：2008-03-05

申请人： Arnold Lustiger ,  Jeffrey Valentage

发明人： Arnold Lustiger ,  Jeffrey Valentage

IPC分类号： B60R27/00 ,  B21D53/88

CPC分类号： B62D25/084 ,  B62D29/04 ,  Y10T29/49622

摘要： A fiber reinforced polypropylene composite front end module. The front end module includes a radiator mounting frame molded from a composition comprising at least 30 wt % polypropylene based resin, from 10 to 60 wt % organic fiber, from 0 to 40 wt % inorganic filler, and from 0 to 0.1 wt % lubricant, based on the total weight of the composition, the radiator mounting frame having at least a first side and a second side. A process for producing a front end module is also provided. The process includes the step of injection molding a composition to form the front end module, the front end module having a radiator mounting frame having at least a first side and a second side, wherein the composition comprises at least 30 wt % polypropylene, from 10 to 60 wt % organic fiber, from 0 to 40 wt % inorganic filler, and from 0 to 0.1 wt % lubricant, based on the total weight of the composition.

摘要翻译： 纤维增强聚丙烯复合前端模块。 前端模块包括由包含至少30重量％聚丙烯基树脂，10至60重量％有机纤维，0至40重量％无机填料和0至0.1重量％润滑剂的组合物模制的散热器安装框架， 基于组合物的总重量，散热器安装框架具有至少第一侧和第二侧。 还提供了一种用于制造前端模块的工艺。 该方法包括注射成型组合物以形成前端模块的步骤，前端模块具有至少具有第一侧和第二侧的散热器安装框架，其中所述组合物包含至少30重量％的聚丙烯，10 至60重量％的有机纤维，0至40重量％的无机填料和0至0.1重量％的润滑剂，基于组合物的总重量。

公开(公告)号：US08119725B2

公开(公告)日：2012-02-21

申请号：US11387496

申请日：2006-03-23

申请人： Arnold Lustiger ,  Jeffrey Valentage

发明人： Arnold Lustiger ,  Jeffrey Valentage

IPC分类号： C08L23/12 ,  C08L23/14 ,  C08K3/34 ,  B29C47/00

CPC分类号： C08L23/10 ,  B29C45/0005 ,  B29C2045/466 ,  B29K2023/12 ,  B29L2031/3011 ,  B60R13/02 ,  C08J5/046 ,  C08J2323/10 ,  C08L67/00 ,  C08L77/00 ,  C08L2205/16 ,  C08L2666/04 ,  C08L2666/06 ,  C08L2666/18 ,  C08L2666/20

摘要： A fiber reinforced polypropylene composite interior trim cover panel. The interior trim cover panel is molded from a composition comprising at least 30 wt % polypropylene based resin, from 10 to 60 wt % organic fiber, from 0 to 40 wt % inorganic filler, and optionally from 0 to 0.1 wt % lubricant, based on the total weight of the composition, the interior trim cover panel having an outer surface and an underside surface. A process for producing an interior trim cover panel for a vehicle is also provided. The process includes the step of injection molding a composition to form the interior trim cover panel for a vehicle, the interior trim cover panel having at least an outer surface and an underside surface, wherein the composition comprises at least 30 wt % polypropylene, from 10 to 60 wt % organic fiber, from 0 to 40 wt % inorganic filler, and optionally from 0 to 0.1 wt % lubricant, based on the total weight of the composition.

摘要翻译： 纤维增强聚丙烯复合内饰面板。 内装饰面板由包含至少30重量％聚丙烯基树脂，10至60重量％有机纤维，0至40重量％无机填料和任选0至0.1重量％润滑剂的组合物成型，基于 组合物的总重量，内部装饰盖板具有外表面和下表面。 还提供了一种用于制造用于车辆的内饰物盖板的方法。 该方法包括注射成型组合物以形成用于车辆的内部装饰盖板的步骤，内部装饰罩板具有至少外表面和下表面，其中该组合物包含至少30重量％的聚丙烯，10重量％ 至60重量％的有机纤维，0至40重量％的无机填料和任选的0至0.1重量％的润滑剂，基于组合物的总重量。

公开(公告)号：US20060264543A1

公开(公告)日：2006-11-23

申请号：US11301533

申请日：2005-12-13

申请人： Arnold Lustiger ,  Jeffrey Valentage ,  Walter Matuszek

发明人： Arnold Lustiger ,  Jeffrey Valentage ,  Walter Matuszek

IPC分类号： C08K5/00

CPC分类号： C08L23/12 ,  C08F255/02 ,  C08J5/046 ,  C08J5/047 ,  C08J2323/10 ,  C08K3/01 ,  C08K5/00 ,  C08L23/10 ,  C08L33/20 ,  C08L51/06 ,  C08L67/00 ,  C08L2205/16 ,  C08L2666/06 ,  C08L2666/18 ,  C08L2666/02 ,  C08L2666/14

摘要： The present invention is directed generally to fiber reinforced polypropylene compositions, and the beneficial mechanical properties imparted by such compositions. The fiber reinforced polypropylene compositions include at least 25 wt % polypropylene based polymer, from 5 to 60 wt % organic fiber, and from 0 to 60 wt % inorganic filler. Lubricant may also be optionally incorporated into the composition. Articles molded from these fiber reinforced polypropylene compositions have a flexural modulus of at least 300,000 psi, and exhibit ductility during instrumented impact testing. The fiber reinforced polypropylene compositions of the present invention are particularly suitable for making molded articles including, but not limited to household appliances, automotive parts, and boat hulls.

公开(公告)号：US20060261508A1

公开(公告)日：2006-11-23

申请号：US11433207

申请日：2006-05-12

申请人： Arnold Lustiger ,  Jeffrey Valentage

发明人： Arnold Lustiger ,  Jeffrey Valentage

IPC分类号： C08K3/30 ,  B29C47/60 ,  B29C51/00

CPC分类号： C08J5/046 ,  B29C45/0005 ,  B29C48/535 ,  B29C48/54 ,  B29C48/57 ,  B29C2045/466 ,  B29K2023/12 ,  B29L2031/3011 ,  C08J2323/10 ,  C08L23/10 ,  C08L2666/18 ,  C08L2666/04 ,  C08L2666/20 ,  C08L2666/06

摘要： A fiber reinforced polypropylene composite headliner substrate panel. The headliner substrate panel is molded from a composition comprising at least 30 wt % polypropylene based resin, from 10 to 60 wt % organic fiber and from 0 to 40 wt % inorganic filler, based on the total weight of the composition, the headliner substrate panel having an outer surface and an underside surface. A process for producing a headliner substrate panel for a vehicle is also provided. The process includes the step of molding a composition to form the composite headliner substrate panel, the headliner substrate panel having at least an outer surface and an underside surface, wherein the composition comprises at least 30 wt % polypropylene, from 10 to 60 wt % organic fiber and from 0 to 40 wt % inorganic filler, based on the total weight of the composition.

摘要翻译： 纤维增强聚丙烯复合车顶衬板面板。 车顶衬板基板由包含至少30重量％聚丙烯基树脂，10至60重量％有机纤维和0至40重量％无机填料的组合物成型，基于组合物的总重量，顶篷衬底板 具有外表面和下表面。 还提供了一种用于制造用于车辆的车顶衬板基板面板的方法。 该方法包括模制组合物以形成复合顶篷衬底板的步骤，顶篷衬底板至少具有外表面和下表面，其中所述组合物包含至少30重量％的聚丙烯，10至60重量％的有机物 纤维和0至40重量％的无机填料，基于组合物的总重量。

公开(公告)号：US20060264556A1

公开(公告)日：2006-11-23

申请号：US11387502

申请日：2006-03-23

申请人： Arnold Lustiger ,  Jeffrey Valentage

发明人： Arnold Lustiger ,  Jeffrey Valentage

IPC分类号： C08K3/34

CPC分类号： C08L23/10 ,  B62D29/043 ,  C08J5/046 ,  C08J2323/10 ,  C08L23/16 ,  C08L51/06 ,  C08L67/00 ,  C08L77/00 ,  C08L2205/16 ,  C08L2666/02 ,  C08L2666/18 ,  C08L2666/08 ,  C08L2666/20

摘要： A fiber reinforced polypropylene composite vehicle body panel. The vehicle body panel includes a substrate molded from a composition comprising at least 30 wt % polypropylene based resin, from 10 to 60 wt % organic fiber, from 0 to 40 wt % inorganic filler, and optionally lubricant (typically present at from 0 to 0.1 wt %), based on the total weight of the composition, the substrate having an outer surface and an underside surface. A process for producing a body panel for a vehicle is also provided. The process includes the step of molding a composition to form the body panel for a vehicle, the body panel having at least an outer surface and an underside surface, wherein the composition comprises at least 30 wt % polypropylene, from 10 to 60 wt % organic fiber, from 0 to 40 wt % inorganic filler, and optionally lubricant (typically present at from 0 to 0.1 wt %), based on the total weight of the composition.

摘要翻译： 一种纤维增强聚丙烯复合车体面板。 车体面板包括由包含至少30重量％聚丙烯基树脂，10至60重量％有机纤维，0至40重量％无机填料和任选的润滑剂（通常以0至0.1存在）的组合物模制的基材 重量％），基于组合物的总重量，基材具有外表面和下表面。 还提供了一种用于车辆的车身面板的制造方法。 该方法包括模制组合物以形成用于车辆的车身面板的步骤，车身面板至少具有外表面和下表面，其中所述组合物包含至少30重量％的聚丙烯，10至60重量％的有机物 纤维，0至40重量％的无机填料，以及任选的润滑剂（通常以0至0.1重量％存在），基于组合物的总重量。

公开(公告)号：US20060264555A1

公开(公告)日：2006-11-23

申请号：US11387496

申请日：2006-03-23

申请人： Arnold Lustiger ,  Jeffrey Valentage

发明人： Arnold Lustiger ,  Jeffrey Valentage

IPC分类号： C08K3/34

CPC分类号： C08L23/10 ,  B29C45/0005 ,  B29C2045/466 ,  B29K2023/12 ,  B29L2031/3011 ,  B60R13/02 ,  C08J5/046 ,  C08J2323/10 ,  C08L67/00 ,  C08L77/00 ,  C08L2205/16 ,  C08L2666/04 ,  C08L2666/06 ,  C08L2666/18 ,  C08L2666/20

摘要： A fiber reinforced polypropylene composite interior trim cover panel. The interior trim cover panel is molded from a composition comprising at least 30 wt % polypropylene based resin, from 10 to 60 wt % organic fiber, from 0 to 40 wt % inorganic filler, and optionally from 0 to 0.1 wt % lubricant, based on the total weight of the composition, the interior trim cover panel having an outer surface and an underside surface. A process for producing an interior trim cover panel for a vehicle is also provided. The process includes the step of injection molding a composition to form the interior trim cover panel for a vehicle, the interior trim cover panel having at least an outer surface and an underside surface, wherein the composition comprises at least 30 wt % polypropylene, from 10 to 60 wt % organic fiber, from 0 to 40 wt % inorganic filler, and optionally from 0 to 0.1 wt % lubricant, based on the total weight of the composition.

摘要翻译： 纤维增强聚丙烯复合内饰面板。 内装饰面板由包含至少30重量％聚丙烯基树脂，10至60重量％有机纤维，0至40重量％无机填料和任选0至0.1重量％润滑剂的组合物成型，基于 组合物的总重量，内部装饰盖板具有外表面和下表面。 还提供了一种用于制造用于车辆的内饰物盖板的方法。 该方法包括注射成型组合物以形成用于车辆的内部装饰盖板的步骤，内部装饰罩板具有至少外表面和下表面，其中该组合物包含至少30重量％的聚丙烯，10重量％ 至60重量％的有机纤维，0至40重量％的无机填料和任选的0至0.1重量％的润滑剂，基于组合物的总重量。

公开(公告)号：US20060263529A1

公开(公告)日：2006-11-23

申请号：US11435579

申请日：2006-05-17

申请人： Arnold Lustiger ,  Jeffrey Valentage

发明人： Arnold Lustiger ,  Jeffrey Valentage

IPC分类号： B05D3/12

CPC分类号： B05D3/08 ,  B05D3/144 ,  B05D7/53 ,  B05D2201/00 ,  B29C48/022 ,  B29C48/05 ,  B29C48/2886 ,  B29K2105/06 ,  B29K2105/12 ,  B29K2105/16 ,  C08J7/123 ,  C08J2323/10

摘要： A method of painting a fiber reinforced composite vehicle component, the fiber reinforced composite vehicle component molded from a composition comprising a polypropylene based resin, an organic fiber and an inorganic filler, the component having at least a first surface. The method includes the steps of lowering the surface tension of the first surface of the fiber reinforced composite vehicle component, applying a base coat paint to the first surface of the fiber reinforced composite vehicle component and applying a clear coat paint to the first surface of the fiber reinforced composite vehicle component. A paint system and a process for producing a painted fiber reinforced polypropylene composite vehicle component are also provided.

摘要翻译： 一种涂布纤维增强复合材料车辆部件的方法，所述纤维增强复合材料车辆部件由包含聚丙烯基树脂，有机纤维和无机填料的组合物模制而成，所述组分至少具有第一表面。 该方法包括以下步骤：降低纤维增强复合材料车辆部件的第一表面的表面张力，将基底涂料施加到纤维增强复合材料车辆部件的第一表面上，并将透明涂层涂料施加到第一表面上 纤维增强复合材料车辆部件。 还提供了涂料系统和用于生产涂漆纤维增强聚丙烯复合材料车辆部件的方法。

公开(公告)号：US07482402B2

公开(公告)日：2009-01-27

申请号：US11301533

申请日：2005-12-13

申请人： Arnold Lustiger ,  Jeffrey Valentage ,  Walter T. Matuszek

发明人： Arnold Lustiger ,  Jeffrey Valentage ,  Walter T. Matuszek

IPC分类号： C08L23/10 ,  C08L67/02 ,  C08K3/34

CPC分类号： C08L23/12 ,  C08F255/02 ,  C08J5/046 ,  C08J5/047 ,  C08J2323/10 ,  C08K3/01 ,  C08K5/00 ,  C08L23/10 ,  C08L33/20 ,  C08L51/06 ,  C08L67/00 ,  C08L2205/16 ,  C08L2666/06 ,  C08L2666/18 ,  C08L2666/02 ,  C08L2666/14

摘要： The present invention is directed generally to fiber reinforced polypropylene compositions, and the beneficial mechanical properties imparted by such compositions. The fiber reinforced polypropylene compositions include at least 25 wt % polypropylene based polymer, from 5 to 60 wt % organic fiber, and from 0 to 60 wt % inorganic filler. Lubricant may also be optionally incorporated into the composition. Articles molded from these fiber reinforced polypropylene compositions have a flexural modulus of at least 300,000 psi, and exhibit ductility during instrumented impact testing. The fiber reinforced polypropylene compositions of the present invention are particularly suitable for making molded articles including, but not limited to household appliances, automotive parts, and boat hulls.

摘要翻译： 本发明一般涉及纤维增强聚丙烯组合物，以及这些组合物赋予的有益的机械性能。 纤维增强聚丙烯组合物包括至少25重量％的聚丙烯基聚合物，5至60重量％的有机纤维和0至60重量％的无机填料。 润滑剂也可以任选地并入组合物中。 由这些纤维增强聚丙烯组合物成型的制品具有至少300,000psi的弯曲模量，并且在仪表式冲击试验期间显示延展性。 本发明的纤维增强聚丙烯组合物特别适用于制造模制品，包括但不限于家用电器，汽车部件和船体。

公开(公告)号：US20060264554A1

公开(公告)日：2006-11-23

申请号：US11387190

申请日：2006-03-23

申请人： Arnold Lustiger ,  Jeffrey Valentage

发明人： Arnold Lustiger ,  Jeffrey Valentage

IPC分类号： C08K3/34

CPC分类号： B29C45/0005 ,  B60J5/0416 ,  C08J5/046 ,  C08J2323/10 ,  C08L23/10 ,  C08L51/06 ,  C08L67/00 ,  C08L2205/16 ,  C08L2666/20 ,  C08L2666/18 ,  C08L2666/06

摘要： A fiber reinforced polypropylene composite door core module. The door core module includes a module plate molded from a composition comprising at least 30 wt % polypropylene based resin, from 10 to 60 wt % organic fiber, from 0 to 40 wt % inorganic filler, and optionally lubricant (typically present at from 0 to 0.1 wt %), based on the total weight of the composition, the module plate having at least a first side and a second side. A process for producing a door core module is also provided. The process includes the step of injection molding a composition to form the door core module, the door core module having a module plate having at least a first side and a second side, wherein the composition comprises at least 30 wt % polypropylene, from 10 to 60 wt % organic fiber, from 0 to 40 wt % inorganic filler, and from 0 to 0.1 wt % lubricant, based on the total weight of the composition.

摘要翻译： 一种纤维增强聚丙烯复合门芯模块。 门芯模块包括由包含至少30重量％聚丙烯基树脂，10至60重量％有机纤维，0至40重量％无机填料和任选的润滑剂（通常以0至 0.1重量％），基于组合物的总重量，模块板至少具有第一侧和第二侧。 还提供了一种用于生产门芯模块的方法。 该方法包括注射成型组合物以形成门芯模块的步骤，门芯模块具有至少具有第一侧和第二侧的模块板，其中所述组合物包含至少30重量％的聚丙烯，10至 60重量％的有机纤维，0至40重量％的无机填料和0至0.1重量％的润滑剂，基于组合物的总重量。