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公开(公告)号:US20160159939A1
公开(公告)日:2016-06-09
申请号:US14908872
申请日:2014-07-29
申请人: BASF SE
发明人: Pascal HESSE , Aleksandra JELICIC , Gabriela Eugenia FONSECA ZEPEDA , Robert HASCHICK , Shankara Narayanan KEELAPANDAL RAMAMOORTHY , Gareth Ian NAYLOR , John Scott BARRATT , Oliver SOETJE , Marcel LIEVRE , Florian RAINAU , Mark LEBKUECHER
IPC分类号: C08F2/32 , C08F2/01 , C08F220/56 , B01J19/10
CPC分类号: C08F2/32 , B01J4/002 , B01J4/004 , B01J4/007 , B01J4/02 , B01J19/10 , B01J19/123 , B01J2219/0869 , B01J2219/0888 , B01J2219/24 , C08F2/01 , C08F220/06 , C08F220/20 , C08F220/56 , C08F226/10 , C08F2220/382 , C08F2220/385 , C08F220/34
摘要: A reverse-phase suspension polymerisation process for the manufacture of polymer beads comprising forming aqueous monomer beads comprising an aqueous solution of water-soluble ethylenically unsaturated monomer or monomer blend and polymerising the monomer or monomer blend, to form polymer beads while suspended in a non-aqueous liquid, and recovering polymer beads, in which the process comprises providing in a vessel (1) a volume (2) of non-aqueous liquid wherein the volume of non-aqueous liquid extends between at least one polymer bead discharge point (3) and at least one monomer feed point (4), feeding the aqueous monomer or monomer blend through orifices (5) into, or onto, the non-aqueous liquid to form aqueous monomer beads, allowing the aqueous monomer beads to flow towards the polymer bead discharge point initiating polymerisation of the aqueous monomer beads to form polymerising beads, wherein the polymerising beads form polymer beads when they reach the polymer bead discharge point, removing a suspension of the polymer beads in non-aqueous liquid from the vessel at the polymer bead discharge point and recovering, water soluble or water swellable polymer beads from the suspension, in which the aqueous monomer or monomer blend and/or the orifices is/are vibrated such that the frequency multiplied by the weight average droplet diameter is between 150 and 800 mm/s. The invention also relates to the apparatus suitable for carrying out a reverse-phase suspension polymerisation and polymer beads obtainable by the process or employing the apparatus. Furthermore, the invention also relates to polymer beads having a weight mean particle size in the range of 0.05 to 5 mm which are held in a container in an amount of at least 300 kg having a standard deviation of particle size less than 20%. In addition, the invention also provides polymer beads having a weight mean particle size in the range 0.05 to 5 mm having a standard deviation of particle size less than 20% and having an amount of residual acrylamide of less than 500 ppm.
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公开(公告)号:US20180022837A1
公开(公告)日:2018-01-25
申请号:US15547343
申请日:2016-01-28
申请人: BASF SE
发明人: Robert HASCHICK , Aleksandra JELICIC , Gabriela Eugenia FONSECA ZEPEDA , Anna RECKMANN , Christian HOLTZE , Bernd STRUBEL
CPC分类号: C08F2/32 , B01J19/0093 , B01J2219/00833 , B01J2219/00894 , C08F20/34 , C08F120/34
摘要: Disclosed herein is a polymerization process involving the steps of generating monomer micro-volumes in a microfluidic device, feeding the monomer micro-volumes through the at least one first microfluidic channel towards a monomer feed point at which the monomer micro-volumes enter into or onto a volume of a non-aqueous liquid and form aqueous monomer droplets, allowing the aqueous monomer droplets to flow towards a polymer bead discharge point, initiating polymerisation of the aqueous monomer droplets to form polymerising beads, removing a suspension of the polymer beads in the non-aqueous liquid from the vessel at the polymer bead discharge point, and recovering water soluble or water swellable polymer beads from the suspension. The present disclosure also includes an apparatus for performing the polymerization process and water soluble or water swellable polymer beads obtained by the polymerization process.
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公开(公告)号:US20160159958A1
公开(公告)日:2016-06-09
申请号:US14908823
申请日:2014-07-29
申请人: BASF SE
发明人: John Scott BARRATT , Aleksandra JELICIC , Pascal HESSE , Oliver SOETJE , Robert HASCHICK , Gabriela Eugenia FONSECA ZEPEDA , Shankara Narayanan KEELAPANDAL RAMAMOORTHY , Sandra JECK , Jelan KUHN
IPC分类号: C08F265/04 , C08J3/12 , B01J19/24 , C08J11/02
CPC分类号: C08F265/04 , B01D61/027 , B01D61/14 , B01D2311/25 , B01D2315/10 , B01J4/002 , B01J19/123 , B01J19/24 , B01J19/243 , B01J2219/0869 , B01J2219/0877 , B01J2219/185 , B01J2219/1923 , B01J2219/24 , C08F2/32 , C08F220/06 , C08F220/20 , C08F220/56 , C08F226/10 , C08F2220/382 , C08F2220/385 , C08J3/12 , C08J11/02 , C08J2351/00 , C08F220/34
摘要: A reverse-phase suspension polymerisation process for the manufacture of polymer beads comprising forming aqueous monomer beads of an aqueous solution comprising water-soluble ethylenically unsaturated monomer or monomer blend and polymerising the monomer or monomer blend to form polymer beads while suspended in a non-aqueous liquid, recovering polymer beads, and then cleaning the non-aqueous liquid in which the process comprises providing the non-aqueous liquid in a vessel (1), forming a suspension of monomer beads from the aqueous monomer or monomer blend in the non-aqueous liquid, initiating polymerisation to form polymerising beads, removing a suspension of the polymer beads in non-aqueous liquid from the vessel and recovering, water soluble or water swellable polymer beads from the suspension, in which the non-aqueous liquid contains impurities which comprise particles, and then transferring the non-aqueous liquid from the suspension to a cleaning stage, in which the cleaning stage provides a cleaned non-aqueous liquid suitable for use in a reverse-phase suspension polymerisation process, which cleaning stage comprises removing particles from the non-aqueous liquid in at least one filtration step. The invention also relates to the apparatus suitable for carrying out a reverse-phase suspension polymerisation and polymer beads obtainable by the process or employing the apparatus. The invention further relates to a cleaned non-aqueous liquid obtainable by the process.
摘要翻译: 一种用于制造聚合物珠粒的反相悬浮聚合方法,包括形成包含水溶性烯键式不饱和单体或单体共混物的水溶液的含水单体珠粒,并将单体或单体共混物聚合以形成聚合物珠粒,同时悬浮于非水性 液体,回收聚合物珠粒,然后清洗非水液体,其中该方法包括在容器(1)中提供非水性液体,从非水性单体或单体共混物形成单体珠粒悬浮液 液体,引发聚合以形成聚合珠,从容器中除去非水液体中的聚合物珠的悬浮液,并从悬浮液中回收水溶性或水可溶胀的聚合物珠,其中非水性液体含有包含颗粒的杂质 ,然后将非水性液体从悬浮液转移到清洁阶段,其中清洗步骤 e提供适用于反相悬浮聚合方法的清洁的非水性液体,该清洗阶段包括在至少一个过滤步骤中从非水性液体中除去颗粒。 本发明还涉及适用于进行反相悬浮聚合的装置和可通过该方法获得的聚合物珠粒,或采用该装置。 本发明还涉及通过该方法可获得的清洁的非水性液体。
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公开(公告)号:US20160159955A1
公开(公告)日:2016-06-09
申请号:US14908925
申请日:2014-07-29
申请人: BASF SE
发明人: Robert HASCHICK , Aleksandra JELICIC , John Scott BARRATT , Pascal HESSE , Oliver SOETJE , Gabriela Eugenia FONSECA ZEPEDA , Shankara Narayanan KEELAPANDAL RAMAMOORTHY , Bjoern LANGLOTZ
IPC分类号: C08F220/56 , B01J19/12 , B01J19/24
CPC分类号: C08F220/56 , B01J19/123 , B01J19/24 , B01J2219/0869 , B01J2219/1203 , B01J2219/24 , C08F2/32 , C08F220/06 , C08F220/20 , C08F226/10 , C08F2220/382 , C08F2220/385 , C08F220/34
摘要: A reverse-phase suspension polymerisation process for the manufacture of polymer beads comprising forming aqueous monomer beads comprising an aqueous solution of water-soluble ethylenically unsaturated monomer or monomer blend and polymerising the monomer or monomer blend to form polymer beads while suspended in a non-aqueous liquid, and recovering polymer beads, in which the process comprises, providing in a vessel (1) a volume (2) of non-aqueous liquid wherein the volume of non-aqueous liquid extends between at least one polymer bead discharge point (3) and at least one monomer feed point (4), feeding the aqueous monomer or monomer blend through orifices (5) into, or onto, the non-aqueous liquid to form aqueous monomer beads, allowing the aqueous monomer beads to flow towards the polymer bead discharge point subjecting the aqueous monomer beads to polymerisation conditions to initiate polymerisation to form polymerising beads, wherein the polymerising beads have formed polymer beads when they reach the polymer bead discharge point, removing a suspension of the polymer beads in non-aqueous liquid from the vessel at the polymer bead discharge point and recovering water soluble or water swellable polymer beads from the suspension. The invention also relates to the apparatus suitable for carrying out a reverse-phase suspension polymerisation and polymer beads obtainable by the process or employing the apparatus.
摘要翻译: 一种用于制备聚合物珠粒的反相悬浮聚合方法,包括形成包含水溶性烯属不饱和单体或单体共混物的水溶液的含水单体珠粒,并将单体或单体共混物聚合以形成聚合物珠粒,同时悬浮在非水性 液体和回收的聚合物珠,其中该方法包括在容器(1)中提供非水性液体的体积(2),其中非水性液体的体积在至少一个聚合物珠粒排出点(3) 和至少一个单体进料点(4),通过孔(5)将含水单体或单体共混物进料到非水性液体中或其上,以形成含水单体珠,使含水单体珠流向聚合物珠粒 放电点使含水单体珠粒聚合条件以引发聚合以形成聚合珠粒,其中聚合珠粒已形成聚合物珠粒 当它们到达聚合物珠粒排放点时,在聚合物珠粒排出点处从容器中除去非水液体中的聚合物珠子的悬浮液并从悬浮液中回收水溶性或水可溶胀的聚合物珠粒。 本发明还涉及适用于进行反相悬浮聚合的装置和可通过该方法获得的聚合物珠粒,或采用该装置。
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