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公开(公告)号:US11708619B2
公开(公告)日:2023-07-25
申请号:US16796542
申请日:2020-02-20
Applicant: BEIJING INSTITUTE OF TECHNOLOGY
Inventor: Chunguang Xu , Peng Yin , Yuren Lu , Jianfeng Song , Peilu Li , Dezhi Li , Zhaowei Miao
CPC classification number: C21D1/04 , B23P9/04 , C21D10/00 , G10K15/043 , B23P2700/01
Abstract: The present disclosure relates to a method for reducing and homogenizing residual stress of a component, which comprises: detecting stress value(s) of regulation portion(s) of the component; placing the component in a container containing a fluid medium so as to immerse the component in the fluid medium; emitting, by an acoustic wave generator, an elastic wave to the fluid medium in a manner of emitting towards the regulation portion(s) of the component, and determining an emitting period of time and a frequency of the elastic wave based on the stress value(s); returning to the step S1 when the emitting period of time has elapsed, until the stress value(s) is stable. The method and the device solve the problems that it is difficult to reduce and homogenize the residual stress on high-precision machined components, complex structural components, thin-walled structural components, and low-stiffness components.
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公开(公告)号:US11320405B2
公开(公告)日:2022-05-03
申请号:US16684900
申请日:2019-11-15
Applicant: BEIJING INSTITUTE OF TECHNOLOGY
Inventor: Chunguang Xu , Yuren Lu , Dezhi Li , Peng Yin
Abstract: The present disclosure provides a non-destructive detecting method for weld residual stress and a probe using the same, in the above method, detecting is performed by an ultrasonic detecting probe in contact with a detected portion of a workpiece to be detected, wherein when the weld residual stress of an intersecting curve weld bead of surfaces of cylinders is detected, for the same position of the intersecting curve weld bead, one of the residual stress of an axial direction of the cylinders and the residual stress of a circumferential direction of the cylinders is detected as a principal stress. For the surface of the cylinder at one side of the intersecting curve weld bead, the detecting of the weld residual stress of the surface of the cylinder can be realized only by using an ultrasonic detecting probe having one type of curved surface.
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公开(公告)号:US11311909B2
公开(公告)日:2022-04-26
申请号:US16991372
申请日:2020-08-12
Applicant: BEIJING INSTITUTE OF TECHNOLOGY
Inventor: Chunguang Xu , Shuangyi Li , Yuren Lu , Peng Yin , Dezhi Li , Ruili Jia , Wenyuan Song
Abstract: A device and method for reducing and homogenizing residual stress of a component by an array of high-energy elastic waves. The device includes a tubular body consisting of at least two elements, multiple first through holes and a clamping device provided on an outer side of the tubular body. Exciters are connected with exciting wedges so that an end face of each of the exciting wedges is closely coupled to a surface of the component. A connection portion is coupled to an emitting end of each of the exciters, where the axis of the emitting end coincides with a normal line at a pressed surface of the component A multi-channel signal amplifier is electrically connected to each of the exciters and a multi-channel excitation control module is electrically connected to the multi-channel signal amplifier.
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公开(公告)号:US20210382014A1
公开(公告)日:2021-12-09
申请号:US17329585
申请日:2021-05-25
Applicant: BEIJING INSTITUTE OF TECHNOLOGY
Inventor: Chunguang Xu , Shuangyi Li , Yuren Lu , Peng Yin , Dezhi Li , Wenyuan Song
Abstract: An ultrasonic monitoring probe for internal service stress of a marine structural component. The probe includes a detection wedge provided with two symmetrically arranged inclined surfaces at its top, two connecting channels vertical to the two inclined surfaces and penetrating through the detection wedge and provided with threaded holes close to the inclined surfaces and water storage cavities far away from the inclined surfaces, two ultrasonic transducers mounted in the threaded holes of the two connecting channels and configured for generating and receiving ultrasonic waves; two bottom rings located at a bottom of the detection wedge and arranged relative to the water storage cavities and configured for attachment to a surface of a detected component, a magnet disposed in a magnet placement hole arranged at a central position between the two connecting passages, and a monitoring device electrically connected with the two ultrasonic transducers.
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5.
公开(公告)号:US11680858B2
公开(公告)日:2023-06-20
申请号:US17377200
申请日:2021-07-15
Applicant: BEIJING INSTITUTE OF TECHNOLOGY
Inventor: Chunguang Xu , Shuangyi Li , Yuren Lu , Peng Yin , Dezhi Li , Wenyuan Song
CPC classification number: G01L1/255 , G01N29/043 , G01N29/07 , G01N29/27 , G01N29/28 , G01N2291/101
Abstract: A device and a method for ultrasonic detecting a rotating member based on magnetic fluid coupling, wherein the device comprises an ultrasonic probe, magnetic field protection rings, magnetic fluid and a magnetic fluid protection cover. The ultrasonic probe is arranged above the rotating member that is horizontally placed. Front ends of a transmitting ultrasonic transducer and a receiving ultrasonic transducer of the ultrasonic probe are provided with the magnetic field protection rings for generating magnetic fields in the magnetic field protection rings. The protective cover is sleeved on a circumferential outer side of the rotating member where a detected position is located, and the front ends of the ultrasonic probe are arranged to penetrate through the magnetic fluid protective cover. A cavity formed between the magnetic fluid protective cover and the rotating member is filled with the magnetic fluid and the magnetic fluid is a liquid mixture solution.
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公开(公告)号:US11542570B2
公开(公告)日:2023-01-03
申请号:US16878892
申请日:2020-05-20
Applicant: BEIJING INSTITUTE OF TECHNOLOGY
Inventor: Chunguang Xu , Dezhi Li , Yuren Lu , Ruili Jia , Peng Yin
Abstract: The present disclosure provides a device and a method for reducing and homogenizing residual stress during machining in which a workpiece is fixed, such as milling, boring, drilling and planning, with which high-energy acoustic waves are emitted to the workpiece via a tight contact between a plurality of high-energy wave exciters on a bench and a workpiece coated with a coupling medium, and residual stress inside the machined workpiece is reduced and homogenized through elastic wave energy generated in the workpiece by the high-energy acoustic waves. In this way, the purpose of reducing and homogenizing the residual stress while machining is achieved, realizing a stress-free machining, and the deformation of the workpiece during and after machining is minimized.
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7.
公开(公告)号:US20220026292A1
公开(公告)日:2022-01-27
申请号:US17377162
申请日:2021-07-15
Applicant: BEIJING INSTITUTE OF TECHNOLOGY
Inventor: Chunguang Xu , Shuangyi Li , Yuren Lu , Peng Yin , Dezhi Li , Wenyuan Song
Abstract: A device and a method for ultrasonic detecting a mechanical member based on magnetic fluid coupling. The device comprises a magnetic field generating apparatus, magnetic fluid and an ultrasonic probe. The magnetic field generating apparatus has a cylindrical structure, into which the magnetic fluid is injected, where an upper portion of the apparatus is provided with the ultrasonic probe a front end that vertically extends into a liquid level of the magnetic fluid, and a bottom portion of the apparatus covers a detected position of a member under detection. The magnetic fluid at least contains magnetic suspension particles and oil-based or water-based liquid. With the device and the method, the ultrasonic probe is coupled with the member under detection to realize ultrasonic detecting of the service stress of the member under detection.
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8.
公开(公告)号:US20210389195A1
公开(公告)日:2021-12-16
申请号:US17331045
申请日:2021-05-26
Applicant: BEIJING INSTITUTE OF TECHNOLOGY
Inventor: Chunguang Xu , Shuangyi Li , Yuren Lu , Peng Yin , Dezhi Li , Wenyuan Song
Abstract: An ultrasonic test device and test method for service stress of a moving mechanical component, where the device comprises an ultrasonic probe, a coupling fluid, a pressure-maintaining cover and universal wheels. The cover is vertically arranged above an inspected position of an inspected component, an interior of the pressure-maintaining cover is filled with coupling fluid, a bottom of the cover is provided with a structure permeable to the coupling fluid to form a coupling fluid film between the inspected position and the bottom of the cover, and a top of the cover is equipped with the ultrasonic probe. A detection part at a lower part of the ultrasonic probe extends into the coupling fluid of the cover and is vertical to the bottom of the cover without contact. The distance between the ultrasonic probe and the inspected component is kept unchanged through the universal wheels.
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公开(公告)号:US12103092B2
公开(公告)日:2024-10-01
申请号:US17394721
申请日:2021-08-05
Applicant: BEIJING INSTITUTE OF TECHNOLOGY
Inventor: Chunguang Xu , Yuren Lu , Peng Yin , Peilu Li , Dezhi Li , Shuangyi Li , Wenyuan Song , Zhaowei Miao
Abstract: A device for controlling deformation of a large-scale crankshaft comprising a crankshaft holder that is arranged for fixing the crankshaft so that the crankshaft is aligned with an axis; a regulatory bracket that is arranged on the crankshaft holder at a position corresponding to the crankshaft; and a high-energy acoustic beam transducer that is arranged on the bracket and is provided with an end part coupled with the crankshaft. The crankshaft is fixed through the crankshaft holder, high-energy ultrasonic waves are injected into the crankshaft by the transducer, mass points in the crankshaft are driven to vibrate along the acoustic beam direction, and machining residual stress of the crankshaft is removed through the high-energy acoustic beam to realize the regulation and control of the residual stress in the material in the specific direction, so that machining precision of the crankshaft is ensured and machining deformation of the crankshaft is reduced.
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10.
公开(公告)号:US11835407B2
公开(公告)日:2023-12-05
申请号:US17377162
申请日:2021-07-15
Applicant: BEIJING INSTITUTE OF TECHNOLOGY
Inventor: Chunguang Xu , Shuangyi Li , Yuren Lu , Peng Yin , Dezhi Li , Wenyuan Song
CPC classification number: G01L1/255 , G01N29/14 , G01N29/24 , G01N2291/101
Abstract: A device and a method for ultrasonic detecting a mechanical member based on magnetic fluid coupling. The device comprises a magnetic field generating apparatus, magnetic fluid and an ultrasonic probe. The magnetic field generating apparatus has a cylindrical structure, into which the magnetic fluid is injected, where an upper portion of the apparatus is provided with the ultrasonic probe a front end that vertically extends into a liquid level of the magnetic fluid, and a bottom portion of the apparatus covers a detected position of a member under detection. The magnetic fluid at least contains magnetic suspension particles and oil-based or water-based liquid. With the device and the method, the ultrasonic probe is coupled with the member under detection to realize ultrasonic detecting of the service stress of the member under detection.
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