Abstract:
A method for completely machining at least unprocessed centric journals (10) and crankpin journals (11), and the respective flat shoulders (9, 10) thereof surrounding the journals, of flanged or cast blanks of a crankshaft first includes turning the flat shoulders (9) associated with the journals (10). Then, the centric journals (10) are roughly ground without the flat shoulders (9) thereof and the crankpin journals (11) are roughly ground together with the flat shoulders (12) thereof. After the journals (10, 11) have been roughly ground, an allowance remains that is smaller than an allowance required for common finish grinding of journals and flat shoulders. The rough grinding is followed by the finish grinding of the centric journals (10) and the crankpin journals (11) from the smaller allowance (23) remaining due to the rough grinding to the final dimension.
Abstract:
A crankshaft machining system includes a center hole boring device, a post-centering balance meter and a cutting device. The post-centering balance meter is configured to measure the shape of a post-centering crankshaft blank on the basis of a pair of center holes. Additionally, the post-centering balance meter is configured to set a principal axis of inertia on the basis of the shape of the post-centering crankshaft blank and generate center hole positional information for correction that indicates intersections between the principal axis of inertia and the both end surfaces of the post-centering crankshaft blank. The center hole boring device is configured to bore a pair of center holes on both end surfaces of another crankshaft blank to be loaded next on the basis of the center hole positional information for correction.
Abstract:
A device for the fine machining of a circumferential workpiece surface arranged eccentrically relative to an axis of a workpiece. The device comprises a pressure mechanism configured to press a fine-machining tool against the circumferential workpiece surface. The device also includes a drive unit configured to drive an active section of the pressure mechanism via a first drive and a second drive. The first drive drives the active section in a movement plane that runs crosswise to the workpiece axis along a first movement trajectory. The second drive drives the active section along a second movement trajectory that is at an angle to the first movement trajectory.
Abstract:
A crankshaft including narrow flat shoulders that are located next to a bearing pin at adjacent cheeks of the crankshaft. The narrow flat shoulders are machined by turning a rotary tool. In the process, the crankshaft that is clamped in a fixed manner and rotates about a rotation and clamping axis in which also the centric longitudinal axis formed by centric bearing pins of the crank shaft is located. As a result, the bearing pins rotate with a geometric axis thereof on a circular path about the rotation and clamping axis. The rotary tool tracks the moving bearing pins with regard to the vertical and lateral movement thereof in two movement directions that are perpendicular to each other. As a result, the rotary tool is in consistent lateral engagement with the flat shoulder of the bearing pin.
Abstract:
In order to shorten a process chain for chip removing processing of a crank shaft after coarse machining and after hardening according to the invention a combination of turn milling or single point milling is proposed as a first step and a subsequent line machining step through finishing or electro chemical etching is proposed.
Abstract:
A machine tool includes a main spindle (10) which holds a workpiece (200, object to be machined) and is rotatable about the shaft center (C1), a main spindle motor (20, main spindle driver) which rotates the main spindle (10), a rotary guide bush (30, eccentric guide hush) which supports the workpiece (200) projecting from a leading end of the main spindle (10) to be rotatable in a state of being eccentric relative to the shaft center (C1) by a length E, a guide bush servomotor (40, guide bush driver) which rotates the rotary guide bush (30) about the shaft center (C1) in synchronization with the main spindle (10), and a controller (50) which controls the rotation and driving of the guide bush servomotor (40), so as to selectively switch between the rotation state and the stop state of the rotation.
Abstract:
Machine and method for machining large crankshafts, which allows simple and reliable synchronization of the rotation of said crankshafts (14) at all points, where said machine has a machining tool (1) configured to move along at least one guide (2) between a first end supporting element (3) and a second end supporting element (4), comprising a first electronic angular position sensor (6) situated on a first rotation shaft (7) of said first end supporting element (3), also comprising a second electronic angular position sensor (8) located on a second rotation shaft (9) of said second end supporting element (4), so that the rotational movement of said first end supporting element (3) is electronically synchronized with the rotational movement of said second end supporting element (4) at all times during the machining of the crankshaft (14).
Abstract:
The invention relates to a cutting insert (10) with a base, having a supporting surface, a covering surface, at a distance therefrom and side faces (101, 102), connecting said surfaces, whereby two or several adjacent surfaces form cutting edges (103, 104, 105). According to said invention, the supporting surface is connected in a non-detachable manner to a supporting surface of a cutting plate (11), the geometry of which is different from the cutting insert (10) and suitable for another metal cutting operation.
Abstract:
A method for machining a workpiece in which a machine tool comprising a first and a second chuck devices is employed to machine the workpiece, the machine tool being used in which the first and the second chuck devices comprise a chuck main body, plural chuck jaws, a chuck jaw drive body, and a pressing member, the method comprising: machining a clamp part of the other end part of the workpiece in a state where one end part of the workpiece is clamped by the first chuck device; machining a clamp part of the one end part of the workpiece in a state where the clamp part of the other end part of the workpiece is clamped by the second chuck device; and executing desired machining on the workpiece in a state where each of the clamp parts are clamped by each of the chuck devices.
Abstract:
The invention relates to a machine for rough-planing and planning functional elements of crankshafts or camshafts by rotating and/or milling, fitted with two spindle heads which are arranged in the alignment of the axis of rotation of the respectively machined crankshaft of camshaft at a reciprocal distance from each other corresponding to the length of the crankshaft or camshaft and which can be driven at different at different speeds of rotation, respectively provided with a lining and a back center which is integrated into each of the linings. According to the invention, the spindle heads (3 and 4) can be driven directly and are provided with supports (12, 20) which can be displaced in a direction X and Z at a respectively reciprocal distance and which respectively comprise a rotatingly driven milling tool (13), in addition to two supports (15, 21) which are respectively provided with at least one rotating tool (17). The milling and rotating tools are located in diametrically opposite positions in relation to the common axis of rotation of the spindle heads.