Method and production line for machining a crankshaft
    1.
    发明授权
    Method and production line for machining a crankshaft 有权
    曲轴加工方法及生产线

    公开(公告)号:US09358605B2

    公开(公告)日:2016-06-07

    申请号:US14117812

    申请日:2012-05-16

    Applicant: Erwin Junker

    Inventor: Erwin Junker

    Abstract: A method for completely machining at least unprocessed centric journals (10) and crankpin journals (11), and the respective flat shoulders (9, 10) thereof surrounding the journals, of flanged or cast blanks of a crankshaft first includes turning the flat shoulders (9) associated with the journals (10). Then, the centric journals (10) are roughly ground without the flat shoulders (9) thereof and the crankpin journals (11) are roughly ground together with the flat shoulders (12) thereof. After the journals (10, 11) have been roughly ground, an allowance remains that is smaller than an allowance required for common finish grinding of journals and flat shoulders. The rough grinding is followed by the finish grinding of the centric journals (10) and the crankpin journals (11) from the smaller allowance (23) remaining due to the rough grinding to the final dimension.

    Abstract translation: 首先,完全加工至少未加工的中心轴颈(10)和曲柄销轴颈(11)以及围绕轴颈的相应的平台(9,10),曲轴的凸缘或铸坯坯件首先包括转动平的肩部 9)与期刊(10)相关联。 然后,中心轴颈(10)在没有其平坦的肩部(9)的情况下大致磨削,并且曲柄销轴颈(11)与其平坦的肩部(12)一起粗磨。 期刊(10,11)已经大致磨合之后,还有一个比普通打磨期刊和平肩所需要的津贴小的津贴。 粗磨后,由于粗磨至最终尺寸,剩余的较小的余量(23)对中心轴颈(10)和曲柄销轴颈(11)进行精磨。

    CRANKSHAFT MACHINING SYSTEM AND CRANKSHAFT MACHINING METHOD
    2.
    发明申请
    CRANKSHAFT MACHINING SYSTEM AND CRANKSHAFT MACHINING METHOD 审中-公开
    CRANKSHAFT加工系统和起重机加工方法

    公开(公告)号:US20150306681A1

    公开(公告)日:2015-10-29

    申请号:US14650350

    申请日:2014-01-10

    Abstract: A crankshaft machining system includes a center hole boring device, a post-centering balance meter and a cutting device. The post-centering balance meter is configured to measure the shape of a post-centering crankshaft blank on the basis of a pair of center holes. Additionally, the post-centering balance meter is configured to set a principal axis of inertia on the basis of the shape of the post-centering crankshaft blank and generate center hole positional information for correction that indicates intersections between the principal axis of inertia and the both end surfaces of the post-centering crankshaft blank. The center hole boring device is configured to bore a pair of center holes on both end surfaces of another crankshaft blank to be loaded next on the basis of the center hole positional information for correction.

    Abstract translation: 曲轴加工系统包括中心钻孔装置,后定心平衡计和切割装置。 后置中心平衡计配置成基于一对中心孔来测量后定心曲轴坯体的形状。 此外,后置中心平衡计被配置为基于后定心曲轴坯料的形状设定主轴线,并产生用于校正的中心孔位置信息,其指示主轴与惯性轴之间的相交 后定心曲轴坯料的端面。 中心孔钻孔装置构造成在另一个曲轴坯料的两个端面上钻孔一对中心孔,以便随后根据中心孔位置信息进行校正。

    DEVICE FOR THE FINE MACHINING OF A CIRCUMFERENTIAL WORKPIECE SURFACE AND METHOD FOR OPERATING THE DEVICE
    3.
    发明申请
    DEVICE FOR THE FINE MACHINING OF A CIRCUMFERENTIAL WORKPIECE SURFACE AND METHOD FOR OPERATING THE DEVICE 审中-公开
    用于精细加工圆形工件表面的装置和操作装置的方法

    公开(公告)号:US20150013510A1

    公开(公告)日:2015-01-15

    申请号:US14321856

    申请日:2014-07-02

    Abstract: A device for the fine machining of a circumferential workpiece surface arranged eccentrically relative to an axis of a workpiece. The device comprises a pressure mechanism configured to press a fine-machining tool against the circumferential workpiece surface. The device also includes a drive unit configured to drive an active section of the pressure mechanism via a first drive and a second drive. The first drive drives the active section in a movement plane that runs crosswise to the workpiece axis along a first movement trajectory. The second drive drives the active section along a second movement trajectory that is at an angle to the first movement trajectory.

    Abstract translation: 用于对相对于工件的轴线偏心布置的周向工件表面的精加工的装置。 该装置包括压力机构,其构造成将精细加工工具压靠在周向工件表面上。 该装置还包括驱动单元,该驱动单元经配置以经由第一驱动器和第二驱动器驱动压力机构的有效部分。 第一驱动器沿着沿着第一移动轨迹沿工件轴线横向延伸的运动平面驱动活动部分。 第二驱动器沿着与第一移动轨迹成一定角度的第二移动轨迹驱动活动部分。

    Machine and Method for Turning at Least Flat Shoulders on a Crankshaft that Surround Crankpins
    4.
    发明申请
    Machine and Method for Turning at Least Flat Shoulders on a Crankshaft that Surround Crankpins 有权
    在曲轴上曲轴上转动最小平肩的机器和方法

    公开(公告)号:US20140325838A1

    公开(公告)日:2014-11-06

    申请号:US14366122

    申请日:2012-12-18

    Inventor: Erwin Junker

    Abstract: A crankshaft including narrow flat shoulders that are located next to a bearing pin at adjacent cheeks of the crankshaft. The narrow flat shoulders are machined by turning a rotary tool. In the process, the crankshaft that is clamped in a fixed manner and rotates about a rotation and clamping axis in which also the centric longitudinal axis formed by centric bearing pins of the crank shaft is located. As a result, the bearing pins rotate with a geometric axis thereof on a circular path about the rotation and clamping axis. The rotary tool tracks the moving bearing pins with regard to the vertical and lateral movement thereof in two movement directions that are perpendicular to each other. As a result, the rotary tool is in consistent lateral engagement with the flat shoulder of the bearing pin.

    Abstract translation: 曲轴包括位于曲轴相邻两侧的轴承销旁的窄平肩。 通过转动旋转工具加工狭窄的平肩。 在该过程中,曲轴以固定的方式被夹紧并且围绕旋转和夹紧轴线旋转,其中也由曲轴的中心轴承销形成的中心纵向轴线位于其中。 结果,轴承销以其几何轴线在围绕旋转和夹紧轴线的圆形路径上旋转。 旋转工具相对于彼此垂直的两个运动方向的垂直和横向运动来跟踪运动的轴承销。 结果,旋转工具与轴承销的平坦肩部保持一致的横向接合。

    MACHINE TOOL AND MACHINING METHOD
    6.
    发明申请
    MACHINE TOOL AND MACHINING METHOD 有权
    机床和加工方法

    公开(公告)号:US20140202294A1

    公开(公告)日:2014-07-24

    申请号:US14241698

    申请日:2012-08-29

    Inventor: Hikaru Takahashi

    Abstract: A machine tool includes a main spindle (10) which holds a workpiece (200, object to be machined) and is rotatable about the shaft center (C1), a main spindle motor (20, main spindle driver) which rotates the main spindle (10), a rotary guide bush (30, eccentric guide hush) which supports the workpiece (200) projecting from a leading end of the main spindle (10) to be rotatable in a state of being eccentric relative to the shaft center (C1) by a length E, a guide bush servomotor (40, guide bush driver) which rotates the rotary guide bush (30) about the shaft center (C1) in synchronization with the main spindle (10), and a controller (50) which controls the rotation and driving of the guide bush servomotor (40), so as to selectively switch between the rotation state and the stop state of the rotation.

    Abstract translation: 一种机床包括:主轴(10),其保持工件(200,被加工物体)并且可绕轴心(C1)旋转;主轴电动机(20,主轴驱动器),其使主轴( 10),以相对于轴心(C1)偏心的状态支撑从所述主轴(10)的前端突出的工件(200)能够旋转的旋转导套(30,偏心引导件静止) 长度为E,与主轴(10)同步地使旋转导套(30)围绕轴心(C1)旋转的导套衬套伺服电动机(40,导套驱动器),以及控制器(50),其控制 所述导向套筒伺服马达(40)的旋转和驱动以选择性地在所述旋转状态和所述旋转的停止状态之间切换。

    Machine and method for machining large crankshafts
    7.
    发明授权
    Machine and method for machining large crankshafts 有权
    大型曲轴加工的机器和方法

    公开(公告)号:US08555756B2

    公开(公告)日:2013-10-15

    申请号:US12988544

    申请日:2008-04-21

    Abstract: Machine and method for machining large crankshafts, which allows simple and reliable synchronization of the rotation of said crankshafts (14) at all points, where said machine has a machining tool (1) configured to move along at least one guide (2) between a first end supporting element (3) and a second end supporting element (4), comprising a first electronic angular position sensor (6) situated on a first rotation shaft (7) of said first end supporting element (3), also comprising a second electronic angular position sensor (8) located on a second rotation shaft (9) of said second end supporting element (4), so that the rotational movement of said first end supporting element (3) is electronically synchronized with the rotational movement of said second end supporting element (4) at all times during the machining of the crankshaft (14).

    Abstract translation: 用于加工大曲轴的机器和方法,其允许在所有点处简化和可靠地同步所述曲轴(14)的旋转,其中所述机器具有被配置为沿着至少一个引导件(2)移动的加工工具(1) 第一端部支撑元件(3)和第二端部支撑元件(4),包括位于所述第一端部支撑元件(3)的第一旋转轴(7)上的第一电子角位置传感器(6),还包括第二端部支撑元件 电子角位置传感器(8),位于所述第二端部支撑元件(4)的第二旋转轴(9)上,使得所述第一端部支撑元件(3)的旋转运动与所述第二端部支撑元件(4)的旋转运动电子同步, 在所述曲轴(14)的加工期间的任何时候都具有端部支撑元件(4)。

    Cutting insert, in particular, for crankshaft machining
    8.
    发明授权
    Cutting insert, in particular, for crankshaft machining 失效
    切削刀片,特别是曲轴加工

    公开(公告)号:US08500375B2

    公开(公告)日:2013-08-06

    申请号:US11919112

    申请日:2006-04-04

    Abstract: The invention relates to a cutting insert (10) with a base, having a supporting surface, a covering surface, at a distance therefrom and side faces (101, 102), connecting said surfaces, whereby two or several adjacent surfaces form cutting edges (103, 104, 105). According to said invention, the supporting surface is connected in a non-detachable manner to a supporting surface of a cutting plate (11), the geometry of which is different from the cutting insert (10) and suitable for another metal cutting operation.

    Abstract translation: 本发明涉及一种具有基座的切削刀片(10),其具有支撑表面,与其一定距离的覆盖表面和连接所述表面的侧面(101,102),由此两个或几个相邻的表面形成切削刃 103,104,105)。 根据所述发明,支撑表面以不可拆卸的方式连接到切割板(11)的支撑表面,该切割板的几何形状与切削刀片(10)不同,并且适用于另一种金属切削操作。

    Method for machining a workpiece
    9.
    发明授权
    Method for machining a workpiece 有权
    加工工件的方法

    公开(公告)号:US07424776B2

    公开(公告)日:2008-09-16

    申请号:US11717564

    申请日:2007-03-13

    Abstract: A method for machining a workpiece in which a machine tool comprising a first and a second chuck devices is employed to machine the workpiece, the machine tool being used in which the first and the second chuck devices comprise a chuck main body, plural chuck jaws, a chuck jaw drive body, and a pressing member, the method comprising: machining a clamp part of the other end part of the workpiece in a state where one end part of the workpiece is clamped by the first chuck device; machining a clamp part of the one end part of the workpiece in a state where the clamp part of the other end part of the workpiece is clamped by the second chuck device; and executing desired machining on the workpiece in a state where each of the clamp parts are clamped by each of the chuck devices.

    Abstract translation: 一种用于加工工件的方法,其中采用包括第一和第二卡盘装置的机床来加工所述工件,所述机床被使用,其中所述第一和第二卡盘装置包括卡盘主体,多个卡盘爪, 卡盘夹具驱动体和按压部件,其特征在于,在所述工件的一端部被所述第一卡盘装置夹紧的状态下,对所述工件的另一端部的夹持部进行加工; 在工件的另一端部的夹持部被第二卡盘装置夹持的状态下加工工件的一端部的夹持部; 并且在每个卡盘装置夹紧每个夹紧部件的状态下对工件执行所需的加工。

    Machine for rough-machining and planning functional elements of crankshafts or camshafts
    10.
    发明申请
    Machine for rough-machining and planning functional elements of crankshafts or camshafts 审中-公开
    用于粗加工和规划曲轴或凸轮轴功能元件的机器

    公开(公告)号:US20060143888A1

    公开(公告)日:2006-07-06

    申请号:US10528876

    申请日:2003-08-06

    Inventor: Alfred Heimmann

    CPC classification number: B23B5/18 B23C3/06 Y10T29/5114

    Abstract: The invention relates to a machine for rough-planing and planning functional elements of crankshafts or camshafts by rotating and/or milling, fitted with two spindle heads which are arranged in the alignment of the axis of rotation of the respectively machined crankshaft of camshaft at a reciprocal distance from each other corresponding to the length of the crankshaft or camshaft and which can be driven at different at different speeds of rotation, respectively provided with a lining and a back center which is integrated into each of the linings. According to the invention, the spindle heads (3 and 4) can be driven directly and are provided with supports (12, 20) which can be displaced in a direction X and Z at a respectively reciprocal distance and which respectively comprise a rotatingly driven milling tool (13), in addition to two supports (15, 21) which are respectively provided with at least one rotating tool (17). The milling and rotating tools are located in diametrically opposite positions in relation to the common axis of rotation of the spindle heads.

    Abstract translation: 本发明涉及一种用于通过旋转和/或铣削来粗略地计划和规划曲轴或凸轮轴的功能元件的机器,该机器装配有两个主轴头,该两个主轴头以凸轮轴的分别加工的曲轴的旋转轴线对准 对应于曲轴或凸轮轴的长度并可以以不同的旋转速度驱动,彼此相对的距离相应地分别设置有衬里和后部中心,该中心被集成到每个衬里中。 根据本发明,主轴头(3和4)可以被直接驱动并且设置有支撑件(12,20),该支撑件可沿着X和Z的方向以分别的往复距离移位,并且分别包括旋转驱动的铣削 工具(13),以及分别设置有至少一个旋转工具(17)的两个支撑件(15,21)。 铣削和旋转工具位于相对于主轴头的公共旋转轴线的径向相对的位置。

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