摘要:
A fuel cell system that employs a method for determining the potential that a freeze condition will exist after the system is shut-down based on predetermined input, such as ambient temperature, geographical location, user usage profile, date, weather reports, etc. If the system determines that a freeze condition is probable, then the system initiates a purge shut-down of the fuel cell system where water is purged out of the reactant gas flow channels. If the system determines that a freeze condition is unlikely, then it will initiate a normal shut-down procedure without purging the flow channels. The system will then periodically determine if the conditions have changed, and will initiate the purge if a freeze condition subsequently becomes probable.
摘要:
A fuel cell system that employs a method for determining the potential that a freeze condition will exist after the system is shut-down based on predetermined input, such as ambient temperature, geographical location, user usage profile, date, weather reports, etc. If the system determines that a freeze condition is probable, then the system initiates a purge shut-down of the fuel cell system where water is purged out of the reactant gas flow channels. If the system determines that a freeze condition is unlikely, then it will initiate a normal shut-down procedure without purging the flow channels. The system will then periodically determine if the conditions have changed, and will initiate the purge if a freeze condition subsequently becomes probable.
摘要:
A system and method for breaking-in and humidifying membrane-electrode-assemblies (MEAs) in a fuel cell stack. The method includes performing voltage cycling and humidification of the MEAs in the stack, including one or more temperature steps wherein current density of the stack is cycled within a predetermined range for each of the one or more temperature steps. The method also includes maintaining a fuel cell stack voltage within a predetermined range, and maintaining anode and cathode reactant flows at an approximate set-point during the current density cycling of the one or more temperature steps to break-in and humidify the MEAs in the stack so that the stack is able to operate at a predetermined threshold for a fuel cell stack voltage output capability.
摘要:
A fuel cell stack that includes a gas diffusion media for the end cells in the stack that has less of an intrusion into the flow field channels of the end cells that the other cells, so as to increase the flow rate through the flow channels in the end cells relative to the flow rate through the flow channels in the other cells. A different diffusion media can be used in the end cells than the nominal cells, where the end cell diffusion media has less of a channel intrusion as a result of diffusion media characteristics. Also, the same diffusion media could be used in the end cells as the nominal cells, but the end cell diffusion media layers could be thinner than the nominal cell diffusion media layers. Further, a higher amount of pre-compression can be used for the diffusion media in the end cells.
摘要:
An electrochemical conversion assembly (10) is provided comprising a plurality of electrochemical conversion cells arranged in a conductively coupled fuel cell stack (20), a condition sensor (30, 40) operatively coupled to the fuel cell stack (20), and a programmable controller operatively coupled to the condition sensor and the fuel cell stack. The condition sensor is configured to measure a rate of change of hydration in the proton exchange membrane and either the condition sensor or the programmable controller is configured to generate a signal indicative of the measured rate of change of hydration. The programmable controller is configured to facilitate control of at least one operating parameter of the electrochemical conversion assembly by monitoring the signal indicative of the measured rate of change of hydration. The condition sensor can be configured to detect a dimensional change or a change in compression of the conductively coupled fuel cell stack as the membrane hydration changes. Additional embodiments are disclosed.
摘要:
A flow field plate or bipolar plate for a fuel cell that includes a hydrophilic coating formed on flow field channels extending through a tunnel region between a cell active area and the inlet and outlet manifolds. The flow field plates are an assembly of a cathode side unipolar plate and an anode side unipolar plate. The hydrophilic coating is deposited on the unipolar plates prior to the unipolar plates being assembled into the flow field plate so that line of site deposition processes can be used to coat the flow field channels in the tunnel region. The unipolar plates can be any suitable fuel cell unipolar plates, such as stamped unipolar plates or composite unipolar plates.
摘要:
A fuel cell stack has at least two segments of fuel cells each having reactant gas passages. Each of the cells in each segment is arranged such that the reactant gas passages of each cell are in parallel with each other cell. Flow of fuel cell fluids, normally in a gaseous state on the anode and cathode side of each cell, is in a gravity assisted downward direction. Gravity assisted flow directs water formed in each cell to lower removal points of the stack segments. Each pair of segments is separated by a separator segment having a separator channel, the separator segment forming an integral unit of the stack. Each separator channel redirects the entire flow of each fluid within the stack from the bottom of an upstream segment to the top of a next or downstream segment, without reacting the fluid, controlling relative humidity between stack segments.
摘要:
A system and method for breaking-in and humidifying membrane-electrode-assemblies (MEAs) in a fuel cell stack. The method includes performing voltage cycling and humidification of the MEAs in the stack, including one or more temperature steps wherein current density of the stack is cycled within a predetermined range for each of the one or more temperature steps. The method also includes maintaining a fuel cell stack voltage within a predetermined range, and maintaining anode and cathode reactant flows at an approximate set-point during the current density cycling of the one or more temperature steps to break-in and humidify the MEAs in the stack so that the stack is able to operate at a predetermined threshold for a fuel cell stack voltage output capability.
摘要:
A bipolar plate for a fuel cell is disclosed including a first unipolar plate having an active surface with a plurality of flowfield channels formed therein. The first unipolar plate further includes an inlet header disposed at a first end of the unipolar plate that is in communication with the active surface, and an outlet header disposed at a second end of the unipolar plate having an exhaust opening formed therethrough. A peripheral edge of the exhaust opening is chamfered and is also in communication with the active surface. The chamfered exhaust opening forms a water removal channel in the bipolar plate. A fuel cell stack including the bipolar plate is also disclosed.
摘要:
A system and method for providing a fuel cell stack purge to remove excess water during system shut-down. A compressor is operated at a shut-down speed to force water out of the cathode flow channels and draw water through the membrane from the anode flow channels so that a desired amount of water is removed from the fuel cell stack without over drying the membrane. The cathode shut-down purge flow can be introduced in the forward or reverse direction. Further, the flow of hydrogen fuel can be directed so that it flows through the anode flow channels in an opposite direction to push water out of an anode outlet manifold into the anode flow channels so that it will also be drawn through the membrane by the cathode airflow. Finally, a brief rehydration step is added after the shut-down purge to achieve the desired water content in the cells.