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公开(公告)号：US07942218B2
公开(公告)日：2011-05-17
申请号：US12134489
申请日：2008-06-06
IPC分类号： E21B10/42
CPC分类号： E21B10/5673 , E21B10/42 , E21B10/55 , E21B10/573 , E21B10/5735 , E21B10/633 , E21B2010/562 , E21B2010/624
摘要： A cutting element assembly for use on a rotary drill bit for forming a borehole in a subterranean formation. A cutting element assembly includes a cutting element having a substrate. The cutting element assembly additionally includes a superabrasive material bonded to the substrate. The substrate extends from an end surface to a back surface. A base member is also coupled to the back surface of the substrate. Additionally, a recess is defined in the base member and a structural element is coupled to the base member. The cutting element assembly also includes a biasing element configured to selectively bias the structural element.
摘要翻译： 一种在旋转钻头上用于在地层中形成钻孔的切割元件组件。 切割元件组件包括具有基底的切割元件。 切割元件组件另外包括结合到基底的超级磨料。 基板从端面延伸到后表面。 基底构件也耦合到衬底的背面。 此外，在基底构件中限定凹部，并且结构元件联接到基底构件。 切割元件组件还包括被配置为选择性地偏置结构元件的偏置元件。
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2.发明授权公开(公告)号：US08074748B1
公开(公告)日：2011-12-13
申请号：US12389882
申请日：2009-02-20
申请人： David P. Miess , Craig H. Cooley
发明人： David P. Miess , Craig H. Cooley
IPC分类号： E21B10/52
CPC分类号： B24D3/06 , B24D3/14 , B24D3/18 , B24D18/0009 , C04B35/52 , C04B35/645 , C04B37/026 , C04B2235/3203 , C04B2235/3244 , C04B2235/326 , C04B2235/3472 , C04B2235/36 , C04B2235/365 , C04B2235/3813 , C04B2235/3886 , C04B2235/427 , C04B2235/483 , C04B2235/5436 , C04B2235/5445 , C04B2235/5472 , C04B2235/616 , C04B2235/75 , C04B2237/123 , C04B2237/363 , C04B2237/401 , C22C26/00
摘要： Embodiments of the invention relate to thermally-stable polycrystalline diamond (“PCD”) elements, polycrystalline diamond compacts (“PDCs”), and methods of fabricating such PCD elements and PDCs. In an embodiment, a PCD element includes a PCD body comprising bonded diamond grains defining a plurality of interstitial regions. The PCD body includes a first volume having a first portion of the interstitial regions and a second volume having a second portion of the interstitial regions. The PCD body further includes an infiltrant that is disposed in the first portion of the interstitial regions and the second portion of the interstitial regions is substantially free of the infiltrant. The infiltrant comprises a glass, a glass-ceramic, silicone, a thermal decomposition reaction product of silicone, a ceramic having a negative coefficient of thermal expansion, or combinations thereof.
摘要翻译： 本发明的实施例涉及热稳定多晶金刚石（“PCD”）元件，多晶金刚石压块（“PDC”）以及制造这种PCD元件和PDC的方法。 在一个实施例中，PCD元件包括包含限定多个间隙区域的结合金刚石晶粒的PCD主体。 PCD主体包括具有间隙区域的第一部分的第一体积和具有间隙区域的第二部分的第二体积。 PCD体还包括设置在间隙区域的第一部分中的浸润剂，并且间隙区域的第二部分基本上不含渗透剂。 浸润剂包括玻璃，玻璃陶瓷，硅树脂，硅树脂的热分解反应产物，具有负的热膨胀系数的陶瓷或其组合。
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公开(公告)号：US20080236900A1
公开(公告)日：2008-10-02
申请号：US12134489
申请日：2008-06-06
IPC分类号： E21B10/46
CPC分类号： E21B10/5673 , E21B10/42 , E21B10/55 , E21B10/573 , E21B10/5735 , E21B10/633 , E21B2010/562 , E21B2010/624
摘要： A cutting element assembly for use on a rotary drill bit for forming a borehole in a subterranean formation. A cutting element assembly includes a cutting element having a substrate. The cutting element assembly additionally includes a superabrasive material bonded to the substrate. The substrate extends from an end surface to a back surface. A base member is also coupled to the back surface of the substrate. Additionally, a recess is defined in the base member and a structural element is coupled to the base member. The cutting element assembly also includes a biasing element configured to selectively bias the structural element.
摘要翻译： 一种在旋转钻头上用于在地层中形成钻孔的切割元件组件。 切割元件组件包括具有基底的切割元件。 切割元件组件另外包括结合到基底的超级磨料。 基板从端面延伸到后表面。 基底构件也耦合到衬底的背面。 此外，在基底构件中限定凹部，并且结构元件联接到基底构件。 切割元件组件还包括被配置为选择性地偏置结构元件的偏置元件。
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公开(公告)号：US08528670B1
公开(公告)日：2013-09-10
申请号：US13082267
申请日：2011-04-07
IPC分类号： E21B10/42
CPC分类号： E21B10/5673 , E21B10/42 , E21B10/55 , E21B10/573 , E21B10/5735 , E21B10/633 , E21B2010/562 , E21B2010/624
摘要： A cutting element assembly for use on a rotary drill bit for forming a borehole in a subterranean formation. A cutting element assembly includes a cutting element having a substrate. The cutting element assembly additionally includes a superabrasive material bonded to the substrate. The substrate extends from an end surface to a back surface. A base member is also coupled to the back surface of the substrate. Additionally, a recess is defined in the base member and a structural element is coupled to the base member. The cutting element assembly also includes a biasing element configured to selectively bias the structural element.
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5.发明授权公开(公告)号：US08312943B1
公开(公告)日：2012-11-20
申请号：US13291463
申请日：2011-11-08
申请人： David P. Miess , Craig H. Cooley
发明人： David P. Miess , Craig H. Cooley
IPC分类号： E21B10/52
CPC分类号： B24D3/06 , B24D3/14 , B24D3/18 , B24D18/0009 , C04B35/52 , C04B35/645 , C04B37/026 , C04B2235/3203 , C04B2235/3244 , C04B2235/326 , C04B2235/3472 , C04B2235/36 , C04B2235/365 , C04B2235/3813 , C04B2235/3886 , C04B2235/427 , C04B2235/483 , C04B2235/5436 , C04B2235/5445 , C04B2235/5472 , C04B2235/616 , C04B2235/75 , C04B2237/123 , C04B2237/363 , C04B2237/401 , C22C26/00
摘要： Embodiments of the invention relate to thermally-stable polycrystalline diamond (“PCD”) elements, polycrystalline diamond compacts (“PDCs”), and methods of fabricating such PCD elements and PDCs. In an embodiment, a PDC includes a PCD body including bonded diamond grains defining a plurality of interstitial regions. The PCD body includes a first volume having a first portion of the interstitial regions and a second volume having a second portion of the interstitial regions. The second volume is bonded to the substrate. At least one interstitial material is disposed in the first portion of the interstitial regions and a metallic infiltrant is disposed in the second portion of the interstitial regions. The at least one interstitial material exhibits a negative coefficient of thermal expansion.
摘要翻译： 本发明的实施方案涉及热稳定多晶金刚石（PCD）元件，多晶金刚石压块（PDC）以及制造这种PCD元件和PDC的方法。 在一个实施例中，PDC包括包含限定多个间隙区域的结合金刚石晶粒的PCD主体。 PCD主体包括具有间隙区域的第一部分的第一体积和具有间隙区域的第二部分的第二体积。 第二体积结合到基底上。 至少一个间质材料设置在间隙区域的第一部分中，并且金属渗透剂设置在间隙区域的第二部分中。 至少一种间隙材料表现出负的热膨胀系数。
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6.发明授权Superabrasive compact, drill bit using same, and methods of fabricating same 有权超级磨料紧固件，使用其的钻头及其制造方法公开(公告)号：US07951213B1
公开(公告)日：2011-05-31
申请号：US11891077
申请日：2007-08-08
CPC分类号： C09K3/1436 , B22F2999/00 , B24D99/005 , C22C26/00 , C22C2026/006 , C22C2204/00 , E21B10/567 , B22F2207/01
摘要： Superabrasive compacts, methods of fabricating such compacts, and drilling tools that may utilize such compacts are disclosed. In one aspect of the present invention, a superabrasive compact includes a substrate and a superabrasive table attached to the substrate. At least one constituent of the superabrasive table exhibits a substantially monotonic distribution of size, concentration, or both in a selected direction of the superabrasive table. In another aspect of the present invention, a method of fabricating a superabrasive article is disclosed. A plurality of particles may be provided that exhibit a substantially monotonic distribution of particle size, concentration, or both in a selected direction. The particles may be subjected to a high-temperature, high-pressure process to consolidate and form a self-supporting body.
摘要翻译： 公开了超级磨料压块，制造这种压块的方法以及可以利用这种压块的钻孔工具。 在本发明的一个方面，超硬磨料包括基材和附着在基材上的超级磨料表。 超级磨料工作台的至少一个成分在超级磨料工作台的选定方向上显示大小，浓度或两者的基本单调分布。 在本发明的另一方面，公开了一种制造超级磨料制品的方法。 可以提供多个颗粒，其在选定的方向上显示粒度，浓度或两者基本上单调的分布。 可以对颗粒进行高温高压处理以固结并形成自支撑体。
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公开(公告)号：US07533739B2
公开(公告)日：2009-05-19
申请号：US11148806
申请日：2005-06-09
IPC分类号： E21B10/43
CPC分类号： E21B10/5735 , E21B10/573
摘要： A cutting element assembly for use on a rotary drill bit for forming a borehole in a subterranean formation. A cutting element includes a substrate having a base member affixed to a back surface of the substrate is disclosed, wherein the base member includes a recess configured to secure the base member to a rotary drill bit. An inner member may be positioned within the recess of the base member. Also, a structural element may be coupled to the inner member or to the base member. A rotary drill bit may include a cutting element assembly. In addition, a method of securing a cutting element to a rotary drill bit may include providing a base member affixed to a cutting element and positioning the base member within a recess of the rotary drill bit.
摘要翻译： 一种在旋转钻头上用于在地层中形成钻孔的切割元件组件。 公开了一种切割元件，其包括具有固定到所述基底的后表面的基底构件的基底，其中，所述基底构件包括被构造成将所述基底构件固定到旋转钻头的凹部。 内部构件可以定位在基部构件的凹部内。 此外，结构元件可以联接到内部构件或基座构件。 旋转钻头可以包括切割元件组件。 此外，将切割元件固定到旋转钻头的方法可以包括提供固定到切割元件的基底构件并将基底构件定位在旋转钻头的凹部内。
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公开(公告)号：US09222512B2
公开(公告)日：2015-12-29
申请号：US13550835
申请日：2012-07-17
CPC分类号： F16C33/108 , E21B4/003 , F16C17/028 , F16C17/03 , F16C33/043 , F16C33/1065 , F16C33/26 , F16C2206/04 , Y10T29/49636
摘要： Various embodiments of the invention relate to bearing assemblies, apparatuses and motor assemblies that include geometric features configured to impart a selected amount of heat transfer and/or hydrodynamic film formation. In an embodiment, a bearing assembly may include a plurality of superhard bearing pads distributed circumferentially about an axis. At least some of the plurality of superhard bearing pads may include a plurality of sub-superhard bearing elements defining a bearing surface. At least some of the plurality of sub-superhard bearing elements may be spaced from one another by one or more voids to impart a selected amount of heat transfer and hydrodynamic film formation thereon during operation. The bearing assembly may also include a support ring that carries the plurality of superhard bearing pads. In addition, at least a portion of the sub-superhard bearing elements may extend beyond the support ring.
摘要翻译： 本发明的各种实施例涉及包括几何特征的轴承组件，装置和电动机组件，其被配置为施加选定量的传热和/或流体动力膜的形成。 在一个实施例中，轴承组件可以包括围绕轴线周向分布的多个超硬轴承瓦块。 多个超硬轴承瓦块中的至少一些可包括限定支承表面的多个次超硬轴承元件。 多个次超硬轴承元件中的至少一些可以通过一个或多个空隙彼此间隔开，以在操作期间赋予选定量的传热和流体动力膜。 轴承组件还可以包括承载多个超硬轴承瓦块的支撑环。 此外，至少一部分超超硬轴承元件可以延伸超过支撑环。
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公开(公告)号：US09016405B2
公开(公告)日：2015-04-28
申请号：US13241412
申请日：2011-09-23
申请人： Craig H. Cooley , Timothy N. Sexton
发明人： Craig H. Cooley , Timothy N. Sexton
CPC分类号： F16C33/043 , E21B4/003 , F16C17/02 , F16C17/04 , F16C17/10 , F16C33/04 , F16C33/26 , F16C2206/00 , F16C2206/04 , F16C2352/00 , Y10T29/49636
摘要： In an embodiment, a bearing assembly may include a support ring to which one or more superhard bearing elements may be mounted. The support ring may include one or more relief features configured to reduce residual stresses in the superhard bearing elements that are induced by brazing the superhard bearing elements to the support ring, operational loads, other processes, or combinations of the foregoing. Reducing the residual stresses in the superhard bearing elements may help prevent damage to the superhard bearing elements. The bearing assembly may be used in subterranean drilling systems and/or other types of systems.
摘要翻译： 在一个实施例中，轴承组件可以包括可以安装一个或多个超硬轴承元件的支撑环。 支撑环可以包括一个或多个消除特征，其被配置为减少通过将超硬轴承元件钎焊到支撑环，操作负载，其它过程或前述的组合而引起的超硬轴承元件中的残余应力。 减少超硬轴承元件中的残余应力可有助于防止对超硬轴承元件的损坏。 轴承组件可用于地下钻井系统和/或其他类型的系统中。
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10.发明授权Hydrodynamic lubrication made possible by the wearing-in of superhard bearing elements over time 有权流体动力润滑可以通过超硬轴承元件随时间的磨损而实现公开(公告)号：US08789281B1
公开(公告)日：2014-07-29
申请号：US13070633
申请日：2011-03-24
IPC分类号： E21B4/02
CPC分类号： E21B4/003 , E21B4/02 , F16C17/04 , F16C17/065 , F16C33/043 , F16C33/108 , F16C33/26 , F16C2206/04 , F16C2352/00 , Y10T29/49645 , Y10T29/497 , Y10T29/49707
摘要： Methods of wearing-in superhard bearing elements over time so that hydrodynamic or near hydrodynamic lubrication of opposed bearing surfaces develops and thrust-bearing apparatuses. In an embodiment, a thrust-bearing apparatus including first and second thrust-bearing assemblies is received or provided. Each thrust-bearing assembly includes a support ring and a plurality of superhard bearing elements mounted circumferentially around the support ring. The superhard bearing elements of each thrust-bearing assembly are oriented so as to be opposed to one another. The thrust-bearing apparatus is operated so as to wear-in the bearing surfaces of both thrust-bearing assemblies such that the bearing surfaces of the superhard bearing elements of each thrust-bearing assembly substantially correspond to one another and become very smooth providing for at least near hydrodynamic operation in which a fluid film is present between the bearing surfaces of the first and second thrust-bearing assemblies so as to limit contact therebetween.
摘要翻译： 磨损超硬轴承元件随时间推移的方法，使相对的轴承表面的流体动力学或接近流体动力润滑和推力轴承装置。 在一个实施例中，接收或提供包括第一和第二推力轴承组件的推力轴承装置。 每个推力轴承组件包括支撑环和围绕支撑环周向安装的多个超硬轴承元件。 每个推力轴承组件的超硬轴承元件被定向成彼此相对。 推力轴承装置被操作以便在两个推力轴承组件的轴承表面中磨损，使得每个推力轴承组件的超硬轴承元件的支承表面基本上彼此对应并变得非常平滑， 在第一和第二推力轴承组件的支承表面之间存在流体膜的最不接近的流体动力学操作，以限制它们之间的接触。
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