Motor power pack with overmolded printed circuit board integrated connector

    公开(公告)号:US11146147B2

    公开(公告)日:2021-10-12

    申请号:US16047709

    申请日:2018-07-27

    摘要: A motor electronics unit includes a printed circuit board having a first and a second side. An electrical conductor is connected to the printed circuit board. A heat sink is positioned proximate to the printed circuit board. A housing of a polymeric material includes: an endcap encapsulating the printed circuit board and covering an outer edge of the heat sink defining a heat sink first portion, with a second portion of the heat sink not covered by the polymeric material and extending through and outward from the endcap to transfer heat from the printed circuit board. A first section of the electrical conductor extends through and is partially encapsulated by the endcap. A connector body is integrally connected to the housing. A second section of the electrical conductor is exposed within a cavity of the connector body to electrically connect the printed circuit board to another component.

    MOTOR POWER PACK WITH OVERMOLDED PRINTED CIRCUIT BOARD INTEGRATED CONNECTOR

    公开(公告)号:US20200037432A1

    公开(公告)日:2020-01-30

    申请号:US16047722

    申请日:2018-07-27

    摘要: A motor electronics unit includes a printed circuit board having a first side and a second side with electronic components connected to the printed circuit board. An electrical conductor is connected to the printed circuit board. A heat sink is connected to the printed circuit board. A pre-molded electrical connector shroud has a portion of the electrical conductor positioned within the electrical connector shroud. A housing has an endcap, both co-molded in a low pressure injection molding process of a thermally conductive polymeric material. The endcap encapsulates the printed circuit board including the electronic components connected to the printed circuit board and covers a first portion of the heat sink, with a second portion of the heat sink uncovered by the polymeric material of the endcap to permit heat transfer away from the printed circuit board. The endcap also encapsulates a portion of the electrical connector shroud.

    MOTOR POWER PACK WITH OVERMOLDED PRINTED CIRCUIT BOARD INTEGRATED CONNECTOR

    公开(公告)号:US20200036265A1

    公开(公告)日:2020-01-30

    申请号:US16047709

    申请日:2018-07-27

    摘要: A motor electronics unit includes a printed circuit board having a first and a second side. An electrical conductor is connected to the printed circuit board. A heat sink is positioned proximate to the printed circuit board. A housing of a polymeric material includes: an endcap encapsulating the printed circuit board and covering an outer edge of the heat sink defining a heat sink first portion, with a second portion of the heat sink not covered by the polymeric material and extending through and outward from the endcap to transfer heat from the printed circuit board. A first section of the electrical conductor extends through and is partially encapsulated by the endcap. A connector body is integrally connected to the housing. A second section of the electrical conductor is exposed within a cavity of the connector body to electrically connect the printed circuit board to another component.

    Motor power pack with overmolded printed circuit board integrated connector

    公开(公告)号:US11096268B2

    公开(公告)日:2021-08-17

    申请号:US16047722

    申请日:2018-07-27

    摘要: A motor electronics unit includes a printed circuit board having a first side and a second side with electronic components connected to the printed circuit board. An electrical conductor is connected to the printed circuit board. A heat sink is connected to the printed circuit board. A pre-molded electrical connector shroud has a portion of the electrical conductor positioned within the electrical connector shroud. A housing has an endcap, both co-molded in a low pressure injection molding process of a thermally conductive polymeric material. The endcap encapsulates the printed circuit board including the electronic components connected to the printed circuit board and covers a first portion of the heat sink, with a second portion of the heat sink uncovered by the polymeric material of the endcap to permit heat transfer away from the printed circuit board. The endcap also encapsulates a portion of the electrical connector shroud.

    Composite module
    5.
    发明授权

    公开(公告)号:US10207656B2

    公开(公告)日:2019-02-19

    申请号:US15329627

    申请日:2015-08-12

    摘要: A composite module for a vehicle may be both a structural member and include a finished surface. In at least some embodiments, a composite rear shelf module includes a panel with a reinforced multilayer, multi-laminate fiber reinforced plastic composite structure. The panel may include selectively orientated, continuous fiber reinforced thermoplastic composite layers and/or the panel may include discontinuous fiber reinforced thermoplastic reinforcements. The composite rear shelf module may include a show surface film with a class-A surface, eliminating the need for a separate layer of carpet or other material. In some embodiments the module has vehicle attachment members for securing the module to the vehicle body, and the stiffness and mass of the module and the arrangement of the vehicle attachment members and reinforcements are tuned to move the natural modes, or natural frequencies, of the panel outside the working frequency range of any speakers or subwoofers.