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公开(公告)号：US20130095232A1
公开(公告)日：2013-04-18
申请号：US13275513
申请日：2011-10-18
IPC分类号： B05D5/12
CPC分类号： H02K15/12
摘要： A method of applying varnish to a stator includes orienting a center axis of the stator substantially parallel to gravity, and orienting a crown end of stator windings upward and a weld end of the windings downward, relative to gravity. The crown end and the weld end of the stator are disposed on opposing sides of the core. The weld end is placed above a dip tank and varnish applied to the crown end of the windings with at least one nozzle. The nozzle is controlled along a first direction and a second direction, which are perpendicular to the center axis. The varnish substantially coats the crown end of the windings, runs through the slots, and drips from the weld end of the windings into the dip tank. The dip tank is raised to submerse the weld end of the windings but not the core.
摘要翻译： 将清漆施加到定子的方法包括使定子的中心轴基本上平行于重力定向，并且使定子绕组的顶端向上定向并使绕组的焊接端相对于重力向下定向。 定子的顶端和焊接端设置在芯的相对侧上。 焊接端放置在浸渍槽的上方，清漆用至少一个喷嘴施加到绕组的顶端。 沿着与中心轴线垂直的第一方向和第二方向控制喷嘴。 清漆基本上涂覆绕组的顶端，穿过槽，并从绕组的焊接端滴入浸渍槽。 浸渍槽升高以浸没绕组的焊接端而不是芯。
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公开(公告)号：US09106119B2
公开(公告)日：2015-08-11
申请号：US13331361
申请日：2011-12-20
申请人： Edward L. Kaiser , Micah Joel Fuchs
发明人： Edward L. Kaiser , Micah Joel Fuchs
CPC分类号： H02K3/527 , H02K1/24 , H02K1/30 , H02K2203/12
摘要： A support ring for a rotor having a core and a plurality of windings. The support ring includes an annular base, a plurality of fingers, and a plurality of loaded edges. The plurality of fingers extend radially outward from the annular base, and each generally corresponds to one of the windings. The plurality of loaded edges extend axially from the fingers and are disposed radially outward of the windings.
摘要翻译： 一种用于具有芯和多个绕组的转子的支撑环。 支撑环包括环形基座，多个指状物和多个加载边缘。 多个指状物从环形基座径向向外延伸，并且每个指状物通常对应于一个绕组。 多个加载的边缘从指状物轴向延伸并且设置在绕组的径向外侧。
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公开(公告)号：US20130154437A1
公开(公告)日：2013-06-20
申请号：US13331361
申请日：2011-12-20
申请人： Edward L. Kaiser , Micah Joel Fuchs
发明人： Edward L. Kaiser , Micah Joel Fuchs
IPC分类号： H02K1/22
CPC分类号： H02K3/527 , H02K1/24 , H02K1/30 , H02K2203/12
摘要： A support ring for a rotor having a core and a plurality of windings. The support ring includes an annular base, a plurality of fingers, and a plurality of loaded edges. The plurality of fingers extend radially outward from the annular base, and each generally corresponds to one of the windings. The plurality of loaded edges extend axially from the fingers and are disposed radially outward of the windings.
摘要翻译： 一种用于具有芯和多个绕组的转子的支撑环。 支撑环包括环形基座，多个指状物和多个加载边缘。 多个指状物从环形基座径向向外延伸，并且每个指状物通常对应于一个绕组。 多个加载的边缘从指状物轴向延伸并且设置在绕组的径向外侧。
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公开(公告)号：US20130207493A1
公开(公告)日：2013-08-15
申请号：US13372887
申请日：2012-02-14
申请人： Edward L. Kaiser , Micah Joel Fuchs
发明人： Edward L. Kaiser , Micah Joel Fuchs
IPC分类号： H02K9/02
CPC分类号： H02K9/19 , H02K1/32 , H02K3/527 , H02K2203/12
摘要： A rotor defines an axial direction and a radial direction relative to an axis of rotation and includes an annular hub and a core disposed radially outward of the annular hub. The core defines a first axial side and a second axial side. First radial feed holes are formed in the annular hub, and are located between the first and second axial sides. Axial channels are formed between the core and the annular hub, and are in fluid communication with the first radial feed holes and span substantially between the first and second axial sides. The rotor also includes a first member and a second member, adjacent to the first and second axial sides, respectively. First and second apertures are formed in the first and second members, respectively. Each of the first and second apertures is in fluid communication with one of the axial channels.
摘要翻译： 转子限定相对于旋转轴线的轴向方向和径向方向，并且包括设置在环形轮毂径向外侧的环形毂和芯。 芯部限定第一轴向侧和第二轴向侧。 第一径向进给孔形成在环形轮毂中，并且位于第一和第二轴向侧之间。 轴向通道形成在芯部和环形毂之间，并且与第一径向进给孔流体连通并且基本上在第一和第二轴向侧之间跨接。 转子还包括分别与第一和第二轴向侧相邻的第一构件和第二构件。 第一和第二孔分别形成在第一和第二构件中。 第一和第二孔中的每一个与轴向通道中的一个流体连通。
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公开(公告)号：US09203284B2
公开(公告)日：2015-12-01
申请号：US13372887
申请日：2012-02-14
申请人： Edward L. Kaiser , Micah Joel Fuchs
发明人： Edward L. Kaiser , Micah Joel Fuchs
CPC分类号： H02K9/19 , H02K1/32 , H02K3/527 , H02K2203/12
摘要： A rotor defines an axial direction and a radial direction relative to an axis of rotation and includes an annular hub and a core disposed radially outward of the annular hub. The core defines a first axial side and a second axial side. First radial feed holes are formed in the annular hub, and are located between the first and second axial sides. Axial channels are formed between the core and the annular hub, and are in fluid communication with the first radial feed holes and span substantially between the first and second axial sides. The rotor also includes a first member and a second member, adjacent to the first and second axial sides, respectively. First and second apertures are formed in the first and second members, respectively. Each of the first and second apertures is in fluid communication with one of the axial channels.
摘要翻译： 转子限定相对于旋转轴线的轴向方向和径向方向，并且包括设置在环形轮毂径向外侧的环形毂和芯。 芯部限定第一轴向侧和第二轴向侧。 第一径向进给孔形成在环形轮毂中，并且位于第一和第二轴向侧之间。 轴向通道形成在芯部和环形毂之间，并且与第一径向进给孔流体连通并且基本上在第一和第二轴向侧之间跨接。 转子还包括分别与第一和第二轴向侧相邻的第一构件和第二构件。 第一和第二孔分别形成在第一和第二构件中。 第一和第二孔中的每一个与轴向通道中的一个流体连通。
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6.发明授权公开(公告)号：US08860275B2
公开(公告)日：2014-10-14
申请号：US13560038
申请日：2012-07-27
IPC分类号： H02K1/27
CPC分类号： H02K1/2766
摘要： An interior permanent magnet machine includes a rotor configured to magnetically interact with a stator. First and second dividers are integrally formed within the rotor and configured to create a first layer of three respective first segments. Each of the respective first segments may be substantially arc-shaped. A plurality of first magnets may be positioned in the first layer. The first magnets may be substantially arc-shaped and defined around an arc center. A third and a fourth divider may be integrally formed within the rotor and configured to create a second layer of three respective second segments. The placement of dividers or structural webs provides for increased rotational speed and reduced rotational stress compared to an undivided arc-shaped magnet configuration.
摘要翻译： 内部永磁体机器包括被配置为与定子磁性相互作用的转子。 第一和第二分隔件一体地形成在转子内并且构造成产生三个相应的第一段的第一层。 每个相应的第一段可以是基本上弧形的。 多个第一磁体可以位于第一层中。 第一磁体可以基本上是弧形的并围绕圆弧中心限定。 第三和第四分隔器可以整体地形成在转子内并且被配置成产生三个相应的第二段的第二层。 与未分割的弧形磁体配置相比，分隔件或结构腹板的放置提供了增加的转速和降低的旋转应力。
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7.发明申请MULTI-LAYER ARC-SHAPED PERMANENT MAGNET MACHINE WITH REDUCED ROTATIONAL STRESS 有权具有减少转动应力的多层弧形永久磁铁机公开(公告)号：US20130147303A1
公开(公告)日：2013-06-13
申请号：US13560038
申请日：2012-07-27
IPC分类号： H02K1/27
CPC分类号： H02K1/2766
摘要： An interior permanent magnet machine includes a rotor configured to magnetically interact with a stator. First and second dividers are integrally formed within the rotor and configured to create a first layer of three respective first segments. Each of the respective first segments may be substantially arc-shaped. A plurality of first magnets may be positioned in the first layer. The first magnets may be substantially arc-shaped and defined around an arc center. A third and a fourth divider may be integrally formed within the rotor and configured to create a second layer of three respective second segments. The placement of dividers or structural webs provides for increased rotational speed and reduced rotational stress compared to an undivided arc-shaped magnet configuration.
摘要翻译： 内部永磁体机器包括被配置为与定子磁性相互作用的转子。 第一和第二分隔件一体地形成在转子内并且构造成产生三个相应的第一段的第一层。 每个相应的第一段可以是基本上弧形的。 多个第一磁体可以位于第一层中。 第一磁体可以基本上是弧形的并围绕圆弧中心限定。 第三和第四分隔器可以整体地形成在转子内并且被配置成产生三个相应的第二段的第二层。 与未分割的弧形磁体配置相比，分隔件或结构腹板的放置提供了增加的转速和降低的旋转应力。
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公开(公告)号：US08456053B2
公开(公告)日：2013-06-04
申请号：US12550113
申请日：2009-08-28
申请人： Edward L. Kaiser , Khwaja M. Rahman
发明人： Edward L. Kaiser , Khwaja M. Rahman
IPC分类号： H02K3/34
CPC分类号： H02K3/345 , B60L3/0061 , B60L3/0069 , B60L11/14 , B60L11/1861 , B60L11/1887 , B60L2200/12 , B60L2200/36 , B60L2220/50 , B60L2260/28 , Y02T10/641 , Y02T10/70 , Y02T10/7044 , Y02T10/705 , Y02T10/7077 , Y02T90/34
摘要： An assembly for providing electrical insulation in a stator core of a vehicular electric machine is provided. The stator core has a channel and the assembly comprises a first conductive element disposed through the channel, and a second conductive element disposed through the channel and substantially adjacent to the first conductive element. The assembly also comprises a first electrically insulating film having a first end residing between the first and second conductive elements.
摘要翻译： 提供了一种用于在车辆电机的定子芯中提供电绝缘的组件。 定子铁心具有通道，该组件包括通过该通道设置的第一导电元件，以及设置成穿过通道并基本上邻近第一导电元件的第二导电元件。 组件还包括具有驻留在第一和第二导电元件之间的第一端的第一电绝缘膜。
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公开(公告)号：US08362672B2
公开(公告)日：2013-01-29
申请号：US12796158
申请日：2010-06-08
CPC分类号： H02K1/185
摘要： An electric machine having a stator body and a machine housing is provided. The stator body includes a stator ring of generally annular shape and a plurality of stator teeth projecting radially inward. A first bolt hole is defined in either the stator ring or machine housing, and a first receptacle is defined in the other and is coaxial with the first bolt hole. A second bolt hole is defined in either the stator ring or machine housing, and a second receptacle is defined in the other and is coaxial with the second bolt hole. A first counter bore is coaxial with the first receptacle. A first hollow dowel is mated to the first counter bore and the first bolt hole, and defines a first dowel hole, which is coaxial with the first counter bore and the first bolt hole.
摘要翻译： 提供具有定子体和机壳的电机。 定子体包括大致环形的定子环和径向向内突出的多个定子齿。 第一螺栓孔限定在定子环或机器壳体中，并且第一容器被限定在另一个中并且与第一螺栓孔同轴。 定子环或机器壳体中限定有第二螺栓孔，并且另一个容器被限定在另一个中并且与第二螺栓孔同轴。 第一计数孔与第一容器同轴。 第一空心销与第一反向孔和第一螺栓孔配合，并且限定与第一反向孔和第一螺栓孔同轴的第一定位销孔。
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公开(公告)号：US08269386B2
公开(公告)日：2012-09-18
申请号：US12684999
申请日：2010-01-11
IPC分类号： H02K11/00
CPC分类号： H02K3/50
摘要： A stator assembly includes a stator stack and a plurality of lead conductors extending from the stator stack. A plurality of conductor terminals are each connected to a respective one of the plurality of lead conductors. A plurality of wires are each connected to a respective one of the plurality of conductor terminals and a plurality of phase lead connection terminals are each connected to at least one of the plurality of wires.
摘要翻译： 定子组件包括定子叠层和从定子叠层延伸的多个引线导体。 多个导体端子各自连接到多个引线导体中的相应一个引线导体。 多个导线分别连接到多个导体端子中的相应导体端子，并且多个相位引线连接端子各自连接到多个导线中的至少一个。
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