公开(公告)号：US20070027570A1

公开(公告)日：2007-02-01

申请号：US11496340

申请日：2006-07-31

申请人： Ernst Buhler ,  Franck Besson ,  Rino D'Amario ,  Nicola Giandomenico ,  Reto Knaak ,  Rosario Lombardo ,  Marco Boccadoro

发明人： Ernst Buhler ,  Franck Besson ,  Rino D'Amario ,  Nicola Giandomenico ,  Reto Knaak ,  Rosario Lombardo ,  Marco Boccadoro

IPC分类号： G06F19/00 ,  B23H7/20

CPC分类号： B23H7/02 ,  B23H7/04 ,  B23H7/20

摘要： The invention provides a method of operating a machine tool, e.g., an electrical discharge machine (4), and a machine tool system comprising a machine (4) for machining a workpiece wherein at least one of controlling, monitoring and carrying out of the machining of the workpiece is performed by a plurality of configurable modules (DRIVE; GEN; CONTROL), said modules (DRIVE; GEN; CONTROL) are arranged on the machine (4), and said modules (DRIVE; GEN; CONTROL) are so linked by a data network (6) to a node (5) for at least one of sending data to said node (5) and receiving data from said node (5).

摘要翻译： 本发明提供了一种操作机床的方法，例如放电机（4），以及包括用于加工工件的机器（4）的机床系统，其中至少一个控制，监视和执行加工 通过多个可配置模块（DRIVE; GEN; CONTROL）执行工件的所述模块（DRIVE; GEN; CONTROL）被布置在机器（4）上，并且所述模块（DRIVE; GEN; CONTROL）如此链接 通过数据网络（6）到节点（5），用于向所述节点（5）发送数据和从所述节点（5）接收数据中的至少一个。

公开(公告)号：US08369980B2

公开(公告)日：2013-02-05

申请号：US11496340

申请日：2006-07-31

申请人： Ernst Buhler ,  Franck Besson ,  Rino D'Amario ,  Nicola Giandomenico ,  Reto Knaak ,  Rosario Lombardo ,  Marco Boccadoro

发明人： Ernst Buhler ,  Franck Besson ,  Rino D'Amario ,  Nicola Giandomenico ,  Reto Knaak ,  Rosario Lombardo ,  Marco Boccadoro

IPC分类号： G06F19/00

CPC分类号： B23H7/02 ,  B23H7/04 ,  B23H7/20

摘要： A method of operating a machine tool, e.g., an electrical discharge machine, and a machine tool system with a machine, e.g. an electrical discharge machine, for machining a workpiece may include numerous configurable modules (DRIVE; GEN; CONTROL) to perform at least one of controlling, monitoring and carrying out of the machining of a workpiece. The modules (DRIVE; GEN; CONTROL) are arranged on the machine and are linked by a data network to a node for at least one of sending data to the node and receiving data from the node.

摘要翻译： 操作机床的方法，例如放电机器，以及具有机器的机床系统。 用于加工工件的放电机可以包括许多可配置模块（DRIVE; GEN; CONTROL），以执行控制，监视和执行工件加工中的至少一个。 模块（DRIVE; GEN; CONTROL）被布置在机器上，并且通过数据网络链接到节点，用于将数据发送到节点并从节点接收数据中的至少一个。

公开(公告)号：US06933457B2

公开(公告)日：2005-08-23

申请号：US10801261

申请日：2004-03-16

申请人： Marco Boccadoro ,  Reto Knaak ,  Stefano Bonini

发明人： Marco Boccadoro ,  Reto Knaak ,  Stefano Bonini

IPC分类号： B23H1/02 ,  B23H7/16

CPC分类号： B23H1/022

摘要： A method and apparatus for electrical discharge machining of a workpiece wherein an erosion pulse is applied on the tool electrode. During the time of the erosion pulse the voltage (Ue) set on the electrode is acquired, and the erosion pulse is interrupted, after an asymptotic behavior of the acquired voltage (Ue) or a value derived therefrom has been acquired. Before the interruption of the erosion pulse an increase of current may occur.

摘要翻译： 一种用于工件的放电加工的方法和装置，其中在工具电极上施加侵蚀脉冲。 在腐蚀脉冲的时间期间，获取设置在电极上的电压（U SUB），并且在所获取的电压的渐近行为（U＆lt; e＆gt; e）之后，中断侵蚀脉冲， SUB>）或从其获得的值已被获取。 在腐蚀脉冲中断之前，可能会发生电流增加。

公开(公告)号：US4903213A

公开(公告)日：1990-02-20

申请号：US126267

申请日：1987-11-30

申请人： Ernst Buhler ,  Marco Boccadoro

发明人： Ernst Buhler ,  Marco Boccadoro

IPC分类号： G05B19/4103

CPC分类号： G05B19/4103 ,  G05B2219/34047 ,  G05B2219/34101 ,  G05B2219/34167 ,  G05B2219/45221

摘要： A numerical control system performs path interpolation calculations for the control of highly dynamic processes having different path contour geometries wherein a vector having a length L connects in linear form a first point P1 to a second point P2. These points are located in three dimensional Cartesian space having axes x, y, and z. Length L has Cartesian components X, Y and Z and is subject to an angular rotation C about the z axis. The system also has process parameters S and K wherein S is an address identifying the parameter to be modified and K identifies the modified parameter value. A coarse interpolator outputs the path elements L, X, Y, Z and C and the parameters S and K between path increments as course interpolations which are a function of the path contour geometry but are independent of time frame. A fine interpolator having an intermediate memory is connected downstream from the course interpolator. The fine interpolator outputs the path elements and parameters as fine interpolations. The intermediate memory receives, for intermediate storage and subsequent processing, the course interpolations from the course interpolator. There is no joint fixed grid frame for data exchange between the two interpolators. Control means operates in time independence from the coarse interpolator and controls the fine interpolator with its memory to perform the fine interpolation steps and the outputting of parameters S and K in real time.

公开(公告)号：US4858140A

公开(公告)日：1989-08-15

申请号：US126568

申请日：1987-11-30

申请人： Ernst Buhler ,  Marco Boccadoro

发明人： Ernst Buhler ,  Marco Boccadoro

IPC分类号： G05B19/4103

CPC分类号： G05B19/4103 ,  G05B2219/34047 ,  G05B2219/34101 ,  G05B2219/34167 ,  G05B2219/45221

摘要： A coarse interpolator is adapted for use in a numerical control system for performing path interpolation calculations for the control of highly dynamic processes. These processess have different path contour geometries wherein a vector having a length L connects in linear form a first point P1 to a second point P2. These points are located in three dimensional Cartesian space having axes X, Y, and Z, Length L has Cartesian components X, Y and Z and is subject to an angular rotation C about the z axis. The interpolator responds to a group of predetermined vector lengths, starting with the maximum length, in order to calculate the path elements L, X, Y, Z and C for the maximum length vector. A path error E is then determined for the path elements so calculated. The error E is then compared with a praedetemined maximum error value. If the error E does not exceed the maximum value, the calculated path elements are outputted. If the error E exceeds the maximum value, the path elements for the vector which has the length next shorter to the vector of maximum length are then calculated. These operations are repeated until the path elements calculated for a vector result in a path error which does not exceed the maximum value and these path elements can be outputted. The distance between the outputted path elements and the end point of the path contour is then determined and the coarse interpolator stops interpolating when the distance has a zero value.

摘要翻译： 粗调内插器适用于数字控制系统，用于执行用于控制高动态过程的路径插值计算。 这些过程具有不同的路径轮廓几何形状，其中具有长度L的矢量线性地形成第一点P1到第二点P2。 这些点位于具有轴X，Y和Z的三维笛卡尔空间中，长度L具有笛卡尔分量X，Y和Z，并且围绕z轴进行角度旋转C. 为了计算最大长度向量的路径元素L，X，Y，Z和C，内插器响应一组由最大长度开始的预定向量长度。 然后确定如此计算的路径元素的路径误差E. 然后将误差E与最大误差值进行比较。 如果误差E不超过最大值，则输出计算出的路径要素。 如果误差E超过最大值，则计算出具有下一个短于最大长度向量长度的向量的路径元素。 重复这些操作，直到为向量计算的路径元素导致不超过最大值的路径错误，并且可以输出这些路径元素。 然后确定输出路径元素与路径轮廓的终点之间的距离，并且当距离为零值时，粗略内插器停止内插。

公开(公告)号：US5852268A

公开(公告)日：1998-12-22

申请号：US647238

申请日：1996-05-09

申请人： Ernst Buhler ,  Marco Boccadoro ,  Pierangelo Locati ,  Adriano Gironi ,  Stefano Angelella ,  Livio Mazzolini

发明人： Ernst Buhler ,  Marco Boccadoro ,  Pierangelo Locati ,  Adriano Gironi ,  Stefano Angelella ,  Livio Mazzolini

IPC分类号： B23H7/04 ,  B23H7/06 ,  B23H7/16 ,  B23H7/02

CPC分类号： B23H7/065 ,  B23H7/04 ,  B23H7/16

摘要： A method of and a spark erosion apparatus for fine machining by spark erosion of a workpiece (2) with a wire electrode (1) eliminates very efficiently process interruptions caused by short circuits, such that at least one gap parameter is continuously monitored for the purpose of detecting a short circuit; when a short circuit is detected, the forward motion of the electrode (1) is arrested at the point (K) where the short circuit occurred; if the short circuit persists, the electrode (1) is moved away from the workpiece (2) to an intervention point (M)--in a direction perpendicular to the path (6) used for trim cutting; at the intervention point (M), one or several measures to eliminate the short circuit are executed once or several times; and after it has been detected that the short circuit is eliminated, the electrode (1) is moved back to the point (K) where the short circuit occurred, whereafter normal machining continues.

摘要翻译： 通过用线电极（1）对工件（2）的火花腐蚀进行精密加工的方法和火花腐蚀装置消除了由短路引起的工艺中断的非常有效的作用，从而为了目的而连续地监视至少一个间隙参数 检测短路; 当检测到短路时，电极（1）的向前运动在发生短路的点（K）处停止; 如果短路持续，则电极（1）在垂直于用于修剪切割的路径（6）的方向上移动离开工件（2）到介入点（M） 在介入点（M），执行一次或几次消除短路的一个或几个措施; 并且在检测到短路被消除之后，电极（1）移回到发生短路的点（K），然后继续正常的加工。

公开(公告)号：US20080116174A1

公开(公告)日：2008-05-22

申请号：US11982776

申请日：2007-11-05

申请人： Marco Boccadoro ,  Stefano Bonini

发明人： Marco Boccadoro ,  Stefano Bonini

IPC分类号： B23H1/00

CPC分类号： B23H1/022 ,  B23H7/16 ,  B23H7/18

摘要： The invention relates to a method and device for electrical discharge machining (EDM) a workpiece by means of a train of machining pulses. During the machining time the machining pulses are applied to the working gap between workpiece and electrode, whereby an electrical parameter of the current machining pulse applied to the working gap is sensed, from which at least one characteristic value is derived. This is compared to a reference value, and depending on the result of the comparison, actions are initiated. The reference value is captured on the basis of at least one earlier machining pulse. The machining time is divided in time into sensing intervals during which reference values are captured from the applied machining pulses and into machining intervals during which no reference values are captured from the applied machining pulses. The sensing intervals comprise first machining intervals after implementation of a jump motion of the electrode in the working gap and/or second machining intervals after application of machining pulses with an extended pause time.

摘要翻译： 本发明涉及通过一系列加工脉冲放电加工（EDM）工件的方法和装置。 在加工时间期间，加工脉冲被施加到工件和电极之间的工作间隙，由此感测施加到工作间隙的当前加工脉冲的电参数，从该值得到至少一个特征值。 将其与参考值进行比较，并且根据比较的结果，启动动作。 基于至少一个较早的加工脉冲来捕获参考值。 加工时间在时间​​上被划分为感测间隔，在此期间，从施加的加工脉冲捕获参考值，并且在加工间隔期间从施加的加工脉冲中没有捕获参考值。 感测间隔包括在施加具有延长的暂停时间的加工脉冲之后实施电极在工作间隙中的跳跃运动和/或第二加工间隔之后的第一加工间隔。

公开(公告)号：US5973288A

公开(公告)日：1999-10-26

申请号：US550579

申请日：1995-10-31

申请人： Alberto Marchesi ,  Marco Boccadoro

发明人： Alberto Marchesi ,  Marco Boccadoro

IPC分类号： B23H1/02 ,  B23H7/16 ,  B23H7/18 ,  B23H7/30 ,  B23H7/32 ,  B23H9/14 ,  B23H7/20 ,  B23H7/14

CPC分类号： B23H1/024 ,  B23H7/16 ,  B23H7/18 ,  B23H9/14

摘要： A method and an apparatus for controlling a spark erosion process between a workpiece and an electrode for instance a microdrilling electrode, so that the erosion process becomes less susceptible to a malfunction, in that at least one process parameter is measured along a first test interval of the section to be eroded, at least one control value is deduced form the measured values, and this control value is used in a subsequent erosion interval of the section to be eroded. The control value is preferably used for controlling a suitable feed rate of the electrode. The susceptibility to malfunctions is further lessened, in that a differentiation is made between mechanical and other short circuits and in that the electrode movement is controlled differently for mechanical short circuits than for other short circuits.

摘要翻译： 一种用于控制工件和例如微钻孔电极的电极之间的火花侵蚀过程的方法和装置，使得侵蚀过程变得不太容易发生故障，因为至少一个工艺参数沿着第一测试间隔 要被侵蚀的部分，从测量值中推导出至少一个控制值，并且该控制值用于要被侵蚀的部分的随后的侵蚀间隔中。 控制值优选用于控制电极的合适进料速率。 进一步降低对故障的敏感性，因为在机械和其他短路之间进行区分，并且对于机械短路而言，电极移动的控制不同于其他短路。

公开(公告)号：US4864091A

公开(公告)日：1989-09-05

申请号：US318663

申请日：1989-03-03

申请人： Marco Boccadoro

发明人： Marco Boccadoro

IPC分类号： B23H1/02 ,  B23H7/18

CPC分类号： B23H7/18

摘要： A servocontrol device for controlling a distance between an erosion electrode and a workpiece in an erosion machine calculates an error signal from an actual distance between the erosion electrode and the workpiece and a desired distance. The error signal undergoes low pass filtering, before it is used as a control signal for a drive connected to the erosion electrode to drive the latter. For optimizing the dynamic characteristics, the servocontrol device has a variable cutoff frequency, which is dependent on at least one parameter of a processing pulse supplied to the erosion electrode.

摘要翻译： 用于在侵蚀机器中控制侵蚀电极和工件之间的距离的伺服控制装置根据腐蚀电极和工件之间的实际距离和期望的距离来计算误差信号。 在将其用作连接到腐蚀电极的驱动器的驱动器的控制信号之前，误差信号经历低通滤波。 为了优化动态特性，伺服控制装置具有可变截止频率，其取决于提供给侵蚀电极的处理脉冲的至少一个参数。

公开(公告)号：US06600125B1

公开(公告)日：2003-07-29

申请号：US09688520

申请日：2000-10-16

申请人： Marco Boccadoro ,  Andrea Buzzini ,  Stefano Bonini

发明人： Marco Boccadoro ,  Andrea Buzzini ,  Stefano Bonini

IPC分类号： B23H720

CPC分类号： B23H7/20 ,  B23H7/04 ,  B23H7/28

摘要： A method and apparatus for electrical discharge or electrochemical machining of workpieces, in which a machining electrode is moved relative to a workpiece, the machining is performed in cycles, and the appropriate process parameters are adjusted for machining of the current cycle with consideration of process parameters of the current cycle. To improve this method and the apparatus to the extent that improved geometric machining accuracy is made possible without time losses, stored process parameters of at least one previous cycle are also considered for adjustment of the process parameters of the current cycle.

摘要翻译： 一种用于对工件进行放电或电化学加工的方法和装置，其中加工电极相对于工件移动，循环进行加工，并且考虑到工艺参数来调整适当的工艺参数以加工当前周期 的当前周期。 为了改进这种方法和装置，使得可以在没有时间损失的情况下实现改进的几何加工精度，也考虑到至少一个先前循环的存储过程参数用于调整当前循环的过程参数。