公开(公告)号：US11685982B2

公开(公告)日：2023-06-27

申请号：US15784587

申请日：2017-10-16

申请人： FEDERAL-MOGUL LLC ,  LA CORPORATION DE L'ECOLE POLYTECHNIQUE DE MONTREAL

发明人： Mathieu Boisvert ,  Gilles L'Esperance ,  Philippe Beaulieu ,  Denis B. Christopherson, Jr.

IPC分类号： C22C38/54 ,  C22C33/02 ,  C22C38/00 ,  C22C38/02 ,  C22C38/04 ,  C22C38/06 ,  C22C38/42 ,  C22C38/44 ,  C22C38/46 ,  C22C38/48 ,  C22C38/50 ,  C22C38/52 ,  B22F1/00 ,  B22F3/10 ,  B22F9/08

CPC分类号： C22C38/54 ,  B22F3/1035 ,  B22F9/082 ,  C22C33/0257 ,  C22C38/001 ,  C22C38/002 ,  C22C38/008 ,  C22C38/02 ,  C22C38/04 ,  C22C38/06 ,  C22C38/42 ,  C22C38/44 ,  C22C38/46 ,  C22C38/48 ,  C22C38/50 ,  C22C38/52 ,  B22F1/00 ,  B22F2301/35 ,  B22F2998/10 ,  B22F2998/10 ,  B22F9/082 ,  B22F1/142 ,  B22F3/10

摘要： An improved atomized powder metal material containing an increased amount of free graphite after heat treatment and/or sintering is provided. The powder metal material is typically a ferrous alloy and includes carbon in an amount of 1.0 wt. % to 6.5 wt. % and silicon in an amount of 0.1 wt. % to 6.0 wt. %, based on the total weight of the powder metal material. The powder metal material can also include various other alloying elements, for example at least one of nickel (Ni), cobalt (Co), copper (Cu), tin (Sn), aluminum (Al), sulfur (S), phosphorous (P), boron (B), nitrogen (N), chromium (Cr), manganese (Mn), molybdenum (Mo), vanadium (V), niobium (Nb), tungsten (W), titanium (Ti), tantalum (Ta) zirconium (Zr), zinc (Zn), strontium (Sr), calcium (Ca), barium (Ba) magnesium (Mg), lithium (Li), sodium (Na), and potassium (K).

公开(公告)号：US20230037455A1

公开(公告)日：2023-02-09

申请号：US17957385

申请日：2022-09-30

申请人： Federal-Mogul LLC ,  La corporation De L'ecole Polytechnique De Montreal

发明人： Mathieu Boisvert ,  Gilles L'Esperance ,  Philippe Beaulieu ,  Denis B. Christopherson, JR.

IPC分类号： C22C38/54 ,  C22C33/02 ,  B22F3/10 ,  B22F9/08 ,  C22C38/00 ,  C22C38/02 ,  C22C38/04 ,  C22C38/06 ,  C22C38/42 ,  C22C38/44 ,  C22C38/46 ,  C22C38/48 ,  C22C38/50 ,  C22C38/52

摘要： An improved atomized powder metal material containing an increased amount of free graphite after heat treatment and/or sintering is provided. The powder metal material is typically a ferrous alloy and includes carbon in an amount of 1.0 wt. % to 6.5 wt. % and silicon in an amount of 0.1 wt. % to 6.0 wt. %, based on the total weight of the powder metal material. The powder metal material can also include various other alloying elements, for example at least one of nickel (Ni), cobalt (Co), copper (Cu), tin (Sn), aluminum (Al), sulfur (S), phosphorous (P), boron (B), nitrogen (N), chromium (Cr), manganese (Mn), molybdenum (Mo), vanadium (V), niobium (Nb), tungsten (W), titanium (Ti), tantalum (Ta) zirconium (Zr), zinc (Zn), strontium (Sr), calcium (Ca), barium (Ba) magnesium (Mg), lithium (Li), sodium (Na), and potassium (K).

公开(公告)号：US20180105906A1

公开(公告)日：2018-04-19

申请号：US15784587

申请日：2017-10-16

申请人： FEDERAL-MOGUL LLC ,  LA CORPORATION DE L'ECOLE POLYTECHNIQUE DE MONTREAL

发明人： Mathieu Boisvert ,  Gilles L'Esperance ,  Philippe Beaulieu ,  Denis B. Christopherson, JR.

IPC分类号： C22C38/54 ,  C22C38/52 ,  C22C38/50 ,  C22C38/48 ,  C22C38/46 ,  C22C38/44 ,  C22C38/42 ,  C22C38/06 ,  C22C38/04 ,  C22C38/02 ,  C22C38/00 ,  B22F9/08 ,  B22F3/10

CPC分类号： C22C38/54 ,  B22F3/1035 ,  B22F9/082 ,  B22F2301/35 ,  B22F2998/10 ,  C22C33/0257 ,  C22C38/001 ,  C22C38/002 ,  C22C38/008 ,  C22C38/02 ,  C22C38/04 ,  C22C38/06 ,  C22C38/42 ,  C22C38/44 ,  C22C38/46 ,  C22C38/48 ,  C22C38/50 ,  C22C38/52 ,  B22F1/0085 ,  B22F3/10

摘要： An improved atomized powder metal material containing an increased amount of free graphite after heat treatment and/or sintering is provided. The powder metal material is typically a ferrous alloy and includes carbon in an amount of 1.0 wt. % to 6.5 wt. % and silicon in an amount of 0.1 wt. % to 6.0 wt. %, based on the total weight of the powder metal material. The powder metal material can also include various other alloying elements, for example at least one of nickel (Ni), cobalt (Co), copper (Cu), tin (Sn), aluminum (Al), sulfur (S), phosphorous (P), boron (B), nitrogen (N), chromium (Cr), manganese (Mn), molybdenum (Mo), vanadium (V), niobium (Nb), tungsten (W), titanium (Ti), tantalum (Ta) zirconium (Zr), zinc (Zn), strontium (Sr), calcium (Ca), barium (Ba) magnesium (Mg), lithium (Li), sodium (Na), and potassium (K).

公开(公告)号：US20180104746A1

公开(公告)日：2018-04-19

申请号：US15693747

申请日：2017-09-01

申请人： FEDERAL-MOGUL LLC

发明人： Mathieu Boisvert ,  Gilles L'Esperance ,  Philippe Beaulieu ,  Denis B. Christopherson, JR.

IPC分类号： B22F9/08

CPC分类号： B22F9/082 ,  B22D1/00 ,  B22D27/00 ,  B22F9/08 ,  B22F9/10 ,  B22F2009/0844 ,  C21C7/005 ,  C22C1/0416 ,  C22C1/0433 ,  C22C1/045 ,  C22C1/0458 ,  C22C1/1042 ,  C22C33/02 ,  C22C37/10

摘要： An improved method of manufacturing a cast part by sand casting, permanent mold casting, investment casting, lost foam casting, die casting, or centrifugal casting, or a powder metal material by water, gas, plasma, ultrasonic, or rotating disk atomization is provided. The method includes adding at least one additive to a melted metal material before or during the casting or atomization process. The at least one additive forms a protective gas atmosphere surrounding the melted metal material which is at least three times greater than the volume of melt to be treated. The protective atmosphere prevents introduction or re-introduction of contaminants, such as sulfur (S) and oxygen (O2), into the material. The cast parts or atomized particles produced include at least one of the following advantages: less internal pores, less internal oxides, median circularity of at least 0.60, median roundness of at least 0.60 and increased sphericity of microstructural phases and/or constituents.