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公开(公告)号：US20230037455A1
公开(公告)日：2023-02-09
申请号：US17957385
申请日：2022-09-30
IPC分类号： C22C38/54 , C22C33/02 , B22F3/10 , B22F9/08 , C22C38/00 , C22C38/02 , C22C38/04 , C22C38/06 , C22C38/42 , C22C38/44 , C22C38/46 , C22C38/48 , C22C38/50 , C22C38/52
摘要： An improved atomized powder metal material containing an increased amount of free graphite after heat treatment and/or sintering is provided. The powder metal material is typically a ferrous alloy and includes carbon in an amount of 1.0 wt. % to 6.5 wt. % and silicon in an amount of 0.1 wt. % to 6.0 wt. %, based on the total weight of the powder metal material. The powder metal material can also include various other alloying elements, for example at least one of nickel (Ni), cobalt (Co), copper (Cu), tin (Sn), aluminum (Al), sulfur (S), phosphorous (P), boron (B), nitrogen (N), chromium (Cr), manganese (Mn), molybdenum (Mo), vanadium (V), niobium (Nb), tungsten (W), titanium (Ti), tantalum (Ta) zirconium (Zr), zinc (Zn), strontium (Sr), calcium (Ca), barium (Ba) magnesium (Mg), lithium (Li), sodium (Na), and potassium (K).
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公开(公告)号：US20180105906A1
公开(公告)日：2018-04-19
申请号：US15784587
申请日：2017-10-16
IPC分类号： C22C38/54 , C22C38/52 , C22C38/50 , C22C38/48 , C22C38/46 , C22C38/44 , C22C38/42 , C22C38/06 , C22C38/04 , C22C38/02 , C22C38/00 , B22F9/08 , B22F3/10
CPC分类号： C22C38/54 , B22F3/1035 , B22F9/082 , B22F2301/35 , B22F2998/10 , C22C33/0257 , C22C38/001 , C22C38/002 , C22C38/008 , C22C38/02 , C22C38/04 , C22C38/06 , C22C38/42 , C22C38/44 , C22C38/46 , C22C38/48 , C22C38/50 , C22C38/52 , B22F1/0085 , B22F3/10
摘要： An improved atomized powder metal material containing an increased amount of free graphite after heat treatment and/or sintering is provided. The powder metal material is typically a ferrous alloy and includes carbon in an amount of 1.0 wt. % to 6.5 wt. % and silicon in an amount of 0.1 wt. % to 6.0 wt. %, based on the total weight of the powder metal material. The powder metal material can also include various other alloying elements, for example at least one of nickel (Ni), cobalt (Co), copper (Cu), tin (Sn), aluminum (Al), sulfur (S), phosphorous (P), boron (B), nitrogen (N), chromium (Cr), manganese (Mn), molybdenum (Mo), vanadium (V), niobium (Nb), tungsten (W), titanium (Ti), tantalum (Ta) zirconium (Zr), zinc (Zn), strontium (Sr), calcium (Ca), barium (Ba) magnesium (Mg), lithium (Li), sodium (Na), and potassium (K).
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公开(公告)号：US11685982B2
公开(公告)日：2023-06-27
申请号：US15784587
申请日：2017-10-16
IPC分类号： C22C38/54 , C22C33/02 , C22C38/00 , C22C38/02 , C22C38/04 , C22C38/06 , C22C38/42 , C22C38/44 , C22C38/46 , C22C38/48 , C22C38/50 , C22C38/52 , B22F1/00 , B22F3/10 , B22F9/08
CPC分类号： C22C38/54 , B22F3/1035 , B22F9/082 , C22C33/0257 , C22C38/001 , C22C38/002 , C22C38/008 , C22C38/02 , C22C38/04 , C22C38/06 , C22C38/42 , C22C38/44 , C22C38/46 , C22C38/48 , C22C38/50 , C22C38/52 , B22F1/00 , B22F2301/35 , B22F2998/10 , B22F2998/10 , B22F9/082 , B22F1/142 , B22F3/10
摘要： An improved atomized powder metal material containing an increased amount of free graphite after heat treatment and/or sintering is provided. The powder metal material is typically a ferrous alloy and includes carbon in an amount of 1.0 wt. % to 6.5 wt. % and silicon in an amount of 0.1 wt. % to 6.0 wt. %, based on the total weight of the powder metal material. The powder metal material can also include various other alloying elements, for example at least one of nickel (Ni), cobalt (Co), copper (Cu), tin (Sn), aluminum (Al), sulfur (S), phosphorous (P), boron (B), nitrogen (N), chromium (Cr), manganese (Mn), molybdenum (Mo), vanadium (V), niobium (Nb), tungsten (W), titanium (Ti), tantalum (Ta) zirconium (Zr), zinc (Zn), strontium (Sr), calcium (Ca), barium (Ba) magnesium (Mg), lithium (Li), sodium (Na), and potassium (K).
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公开(公告)号：US09624568B2
公开(公告)日：2017-04-18
申请号：US13790466
申请日：2013-03-08
发明人： Denis B. Christopherson, Jr. , Gilles L'Esperance , Jeremy Koth , Philippe Beaulieu , Leslie John Farthing , Todd Schoenwetter
IPC分类号： C23C4/06 , C23C4/08 , C22C33/02 , B22F9/04 , B22F3/115 , B22F5/02 , C22C37/06 , B22F9/08 , C23C24/04 , C22C1/02 , C23C4/067
CPC分类号： C23C4/08 , B22F3/115 , B22F5/02 , B22F9/082 , B22F2998/10 , C22C1/02 , C22C33/0228 , C22C33/0285 , C22C37/06 , C23C4/06 , C23C4/067 , C23C24/04 , B22F9/04
摘要： A thermal spray powder is provided for use in a thermal spray technique, such as flame spraying, plasma spraying, cold spraying, and high velocity oxygen fuel spraying (HVOF). The thermal spray powder is formed by water or gas atomization and comprises 3.0 to 7.0 wt. % carbon, 10.0 to 25.0 wt. % chromium, 1.0 to 5.0 wt. % tungsten, 3.5 to 7.0 wt. % vanadium, 1.0 to 5.0 wt. % molybdenum, not greater than 0.5 wt. % oxygen, and at least 40.0 wt. % iron, based on the total weight of the thermal spray powder. The thermal spray powder can be applied to a metal body, such as a piston or piston ring, to form a coating. The thermal spray powder can also provide a spray-formed part.
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5.发明申请METHOD FOR PRODUCING POWDER METAL COMPOSITIONS FOR WEAR AND TEMPERATURE RESISTANCE APPLICATIONS AND METHOD OF PRODUCING SAME 审中-公开生产用于耐磨和耐温应用的粉末金属组合物的方法及其生产方法公开(公告)号：US20160001369A1
公开(公告)日：2016-01-07
申请号：US14855883
申请日：2015-09-16
发明人： Philippe Beaulieu , Denis B. Christopherson, JR. , Leslie John Farthing , Todd Schoenwetter , Gilles L'Esperance
CPC分类号： B22F9/082 , B22F1/0003 , B22F3/1017 , B22F3/12 , B22F2009/0828 , B22F2998/10 , C21D6/002 , C21D9/00 , C22C1/02 , C22C33/0285 , C22C37/06 , B22F9/04
摘要： A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50.
摘要翻译： 用于高耐磨和高温应用的粉末金属组合物通过将包含3.0至7.0重量％的熔融铁基合金雾化来制备。 ％ 碳; 10.0〜25.0重量％ ％铬; 1.0〜5.0重量％ ％钨; 3.5〜7.0重量％ ％钒 1.0〜5.0重量％ ％钼; 不大于0.5wt。 氧含量％ 和至少40.0重量％ ％铁。 高碳含量降低了氧在熔体中的溶解度，从而将氧含量降低到低于这一程度，这将导致碳化物形成元素在雾化过程中氧化。 粉末金属组合物包含至少15体积％的金属碳化物。 ％。 粉末金属组合物的显微硬度随着碳的量的增加而增加，通常为约800至1500Hv50。
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公开(公告)号：US10124411B2
公开(公告)日：2018-11-13
申请号：US14855883
申请日：2015-09-16
发明人： Philippe Beaulieu , Denis B. Christopherson, Jr. , Leslie John Farthing , Todd Schoenwetter , Gilles L'Esperance
IPC分类号： B22F9/08 , B22F9/04 , B22F3/115 , B22F5/02 , C22C33/02 , C22C37/06 , C23C4/06 , C23C4/08 , B22F1/00 , B22F3/12 , C22C1/02 , B22F3/10 , C21D6/00 , C21D9/00
摘要： A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50.
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7.发明授权公开(公告)号：US10543535B2
公开(公告)日：2020-01-28
申请号：US15703552
申请日：2017-09-13
发明人： Philippe Beaulieu , Denis B. Christopherson, Jr. , Leslie John Farthing , Todd Schoenwetter , Gilles L'Espérance
IPC分类号： C22C33/00 , B22F9/08 , B22F1/00 , B22F3/12 , C22C1/02 , C22C33/02 , C22C37/06 , B22F3/10 , C21D6/00 , C21D9/00
摘要： A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50.
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公开(公告)号：US20180104746A1
公开(公告)日：2018-04-19
申请号：US15693747
申请日：2017-09-01
申请人： FEDERAL-MOGUL LLC
IPC分类号： B22F9/08
CPC分类号： B22F9/082 , B22D1/00 , B22D27/00 , B22F9/08 , B22F9/10 , B22F2009/0844 , C21C7/005 , C22C1/0416 , C22C1/0433 , C22C1/045 , C22C1/0458 , C22C1/1042 , C22C33/02 , C22C37/10
摘要： An improved method of manufacturing a cast part by sand casting, permanent mold casting, investment casting, lost foam casting, die casting, or centrifugal casting, or a powder metal material by water, gas, plasma, ultrasonic, or rotating disk atomization is provided. The method includes adding at least one additive to a melted metal material before or during the casting or atomization process. The at least one additive forms a protective gas atmosphere surrounding the melted metal material which is at least three times greater than the volume of melt to be treated. The protective atmosphere prevents introduction or re-introduction of contaminants, such as sulfur (S) and oxygen (O2), into the material. The cast parts or atomized particles produced include at least one of the following advantages: less internal pores, less internal oxides, median circularity of at least 0.60, median roundness of at least 0.60 and increased sphericity of microstructural phases and/or constituents.
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