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公开(公告)号:US20230187112A1
公开(公告)日:2023-06-15
申请号:US17547847
申请日:2021-12-10
发明人: John Casci , Moon Young Lee , Baoming Ge , Fan Wang
摘要: A power inductor includes windings having a first coil defining an axially extending cavity and a core have at least first and second core segments extending axially through at least a portion of the cavity. The segments are radially spaced from each other to define a molding channel. Molding is disposed in the molding channel and configured to urge the first and second core segments radially apart such that outer surfaces of the core segments are in direct contact with inner surfaces of the coil.
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公开(公告)号:US20230170137A1
公开(公告)日:2023-06-01
申请号:US17537963
申请日:2021-11-30
发明人: Lihua Chen , Boris Curuvija , Baoming Ge , Moon Young Lee , Fan Wang , Serdar H. Yonak
IPC分类号: H01F27/40
CPC分类号: H01F27/402 , H01F27/325
摘要: A power inductor such as a variable voltage converter power inductor having a temperature sensor embedded therein is disclosed. In one or more embodiments, the sensor may be disposed between the core and the coil or winding. The sensor may be positioned in the cavity of a bobbin or the core itself.
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公开(公告)号:US20230137863A1
公开(公告)日:2023-05-04
申请号:US17513330
申请日:2021-10-28
发明人: John P. Casci , Moon Young Lee , Baoming Ge , Fan Wang
摘要: A power inductor includes a magnetic core having first and second legs and opposing first and second curved sections, a conductor having a first coil around the first leg and a second coil around the second leg; and a fluid circuit having a first branch disposed between the first leg and the first coil and a second branch disposed between the second leg and the second coil.
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公开(公告)号:US11264164B2
公开(公告)日:2022-03-01
申请号:US16686938
申请日:2019-11-18
摘要: An inductor for a boost converter in a hybrid vehicle includes a core, a coil winding, and an end cap. The coil winding is disposed about the core. The end cap is disposed over a first end of the inductor, overhangs the coil winding, defines a channel that is configured to receive fluid from a pump, defines at least one nozzle that is configured to direct fluid from an overhanging portion of the end cap and onto the coil, and defines a fluid reservoir that is in fluid communication with the channel and the at least one nozzle.
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公开(公告)号:US11972888B2
公开(公告)日:2024-04-30
申请号:US16952067
申请日:2020-11-18
发明人: Moon Young Lee , Baoming Ge , Fan Wang , Lihua Chen
CPC分类号: H01F21/12 , B60K6/40 , H01F27/12 , H01F27/322 , H02K9/00
摘要: An inductor for a converter of an electric machine includes a core defining a channel configured to receive transmission fluid on an outer surface of the core. Coils made of windings are wrapped on the core. The windings enclose an open side of the channel to define an oil flow passage, wherein oil flowing through the oil flow passage is in direct contact with both the windings and the core to absorb heat from the windings and the core.
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公开(公告)号:US20230371204A1
公开(公告)日:2023-11-16
申请号:US17740448
申请日:2022-05-10
发明人: Moon Young Lee , Fan Wang , John Casci , Baoming Ge
IPC分类号: H05K7/20
CPC分类号: H05K7/20336 , H05K7/20881 , H05K7/20854
摘要: A thermal energy management system for an electrified vehicle component includes an electronic component, a heat sink, and at least one heat pipe configured to communicate thermal energy from the electronic component to the heat sink to cool the electronic component.
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公开(公告)号:US11622479B2
公开(公告)日:2023-04-04
申请号:US17083934
申请日:2020-10-29
发明人: Serdar Hakki Yonak , Fan Wang , Baoming Ge , Moon Young Lee
摘要: This disclosure is directed to power systems for transferring power between electrical components. An exemplary power system includes a first electrical component (e.g., an electric motor), a second electrical component (e.g., an inverter system), and a terminal block assembly adapted to electrically couple the first and second electrical components. The terminal block assembly includes an internal cooling channel configured to receive coolant for providing direct liquid cooling of the bus bar.
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公开(公告)号:US20240017620A1
公开(公告)日:2024-01-18
申请号:US17867289
申请日:2022-07-18
发明人: Moon Young Lee , Baoming Ge , Fan Wang , John P. Casci
CPC分类号: B60L3/0061 , B60W10/08 , H02K11/25 , H02M1/327 , B60L2210/14 , B60L2240/425
摘要: A boost converter for a hybrid vehicle includes an inductor, a bus bar, an insulator, a temperature sensor, and a wire. The bus bar is configured to connect the inductor to a power source. The insulator is disposed over the bus bar and defines an array of orifices. The temperature sensor is configured to measure a temperature of the inductor. The wire is connected to the temperature sensor. The wire is weaved through the array of orifices such that the wire positionally alternates between opposing external sides of the insulator.
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公开(公告)号:US20230088076A1
公开(公告)日:2023-03-23
申请号:US17482245
申请日:2021-09-22
发明人: John P. Casci , Moon Young Lee , Baoming Ge , Fan Wang
摘要: An automotive propulsion system has a transmission including an output shaft, a variable voltage converter including an inductor disposed within a housing of the transmission such that transmission fluid within the housing contacts the inductor to cool the inductor, and a controller that maintains a magnitude of current through the inductor to less than a limit value that is defined by a speed associated with the output shaft and a switching frequency of the variable voltage converter.
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公开(公告)号:US20220384084A1
公开(公告)日:2022-12-01
申请号:US17333242
申请日:2021-05-28
发明人: John P. Casci , Moon Young Lee , Baoming Ge
摘要: An inductor includes a bobbin defining a cavity, coils wound around the bobbin, and a plug inserted into the cavity. The plug and bobbin define a first fluid path between an inlet and the cavity. The plug is also arranged to choke flow of fluid through the first fluid path.
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