公开(公告)号：US6096143A

公开(公告)日：2000-08-01

申请号：US967944

申请日：1997-11-12

申请人： Franz Ruckert ,  Peter Stocker ,  Roland Biedermann ,  Roland Rieger

发明人： Franz Ruckert ,  Peter Stocker ,  Roland Biedermann ,  Roland Rieger

IPC分类号： B22D19/00 ,  B22F3/115 ,  B22F7/08 ,  B24B33/02 ,  B24B37/02 ,  C22C1/04 ,  C22C21/02 ,  C23C4/04 ,  C23C4/12 ,  C23C4/18 ,  F02F1/10 ,  F02F7/00 ,  C22C21/16

CPC分类号： F02F7/0085 ,  B21J5/004 ,  B22D19/0009 ,  B22F3/115 ,  B22F7/08 ,  B24B33/02 ,  B24B37/02 ,  C22C1/0416 ,  C22C21/02 ,  C23C4/04 ,  C23C4/123 ,  C23C4/18 ,  F02F1/004 ,  B22F2003/241 ,  B22F2998/00 ,  B22F2998/10 ,  B22F2999/00 ,  F02F2007/009 ,  F05C2201/021 ,  Y10T428/12736

摘要： A cylinder liner cast into a reciprocating piston engine made of a supereutectic aluminum/silicon alloy which is free of mixed-in particles of hard material and which is composed in such a way that fine silicon primary crystals and intermetallic particles automatically form from the melt as hard particles. A blank is allowed to grow from finely sprayed melt droplets by spray compaction, with a fine distribution of hard particles being produced by setting the spray for small melt droplets. The blank can then be formed by cold extrusion to create a shape approximating the cylinder lining. After premachining, the surface is fine machined, honed in at least one stage and then the hard particles lying at the surface are mechanically or chemically exposed, forming plateau areas of hard particles which project above the remaining surface of the base microstructure of the alloy. The mechanical exposure of the primary crystals or particles is carried out by a honing process using felt strips which are cylindrically shaped on the outside and a slurry of SiC particles in honing oil. The chemical exposure of the primary crystals or particles is carried out by using aqueous alkali. The fine-grained, hard particles formed from the melt and also the mechanical exposure of the hard particles on the surface of the cylinder results not only in high wear resistance and high contact area of the surface, but also in gentle treatment of the piston and its rings.

摘要翻译： 一种铸造成由超硬铝/硅合金制成的往复活塞发动机的气缸套，其不含硬质材料的混合颗粒，并且以由熔体自动形成细硅一次晶体和金属间颗粒的方式构成 硬粒子 通过喷雾压实允许坯料从精细喷射的熔体液滴中生长，通过将喷雾设置为小熔体液滴而产生的硬颗粒的精细分布。 然后可以通过冷挤压形成坯件以产生接近气缸内衬的形状。 前处理后，表面被精细加工，至少在一个阶段中珩磨，然后位于表面的硬质颗粒被机械或化学地暴露，形成突起在合金的基体微结构的剩余表面之上的硬质颗粒的高原区域。 主晶体或颗粒的机械暴露是通过使用在外部圆柱形的毡条和珩磨油中的SiC颗粒的浆料的珩磨过程进行的。 初级晶体或颗粒的化学暴露通过使用碱水溶液进行。 由熔体形成的细粒状的硬质颗粒以及硬质颗粒在气缸表面上的机械暴露不仅导致表面的高耐磨性和高接触面积，而且在活塞的温和处理中 它的戒指。

公开(公告)号：US5891273A

公开(公告)日：1999-04-06

申请号：US790939

申请日：1997-01-29

申请人： Franz Ruckert ,  Peter Stocker ,  Roland Rieger

发明人： Franz Ruckert ,  Peter Stocker ,  Roland Rieger

IPC分类号： B21C23/08 ,  B22D17/00 ,  B22D19/00 ,  B22D23/00 ,  B22F3/115 ,  B22F7/08 ,  C22C1/02 ,  C22C1/04 ,  C22C21/02 ,  F02F1/10 ,  C22C21/00

CPC分类号： C22C21/02 ,  B21J5/004 ,  B22D19/0009 ,  B22F7/08 ,  C22C1/0416 ,  F02F1/004 ,  B22F2003/241 ,  B22F2998/00 ,  B22F2998/10 ,  B22F2999/00 ,  F02F2007/009 ,  F05C2201/021

摘要： The invention relates to a cylinder liner, cast into a reciprocating piston engine, of a highly hypereutectic aluminum/silicon alloy which is free of hard material particles independent of the melt and has such a composition that fine primary silicon crystals and intermetallic phases automatically form from the melt as hard particles. By spray-compacting, a blank of finely sprayed melt droplets is caused to grow, a fine distribution of the hard particles being produced by controlled introduction of small melt droplets. The blank can be transformed by an extrusion step into a form approximating the cylinder liner. After subsequent premachining with chip removal, the running surface is precision-machined and subsequently honed in at least one stage, after which the hard particles located in the running surface are exposed, plateau faces of the particles being formed, which faces protrude from the remaining surface of the matrix structure of the alloy. The exposing of the primary crystals and/or particles is effected chemically, using aqueous alkali. Owing to the fine-grained hard particles formed in the melt and to their large proportion in the matrix structure and owing to the exposing of the hard particles in the matrix structure, not only high wear resistance and a high load bearing proportion of the running surface result, but also the possibility of using inexpensive piston ring fittings and piston coatings with, at the same time, low oil consumption and correspondingly low hydrocarbon emissions.

摘要翻译： 本发明涉及一种铸造成往复式活塞发动机的气缸套，其具有高度过共晶的铝/硅合金，其不含与熔体无关的硬质材料颗粒，并且具有这样的组成，即从初始硅晶体和金属间相 熔体作为硬粒子。 通过喷雾压实，使细微喷雾熔融液滴的空白生长，通过控制引入小熔体液滴产生的硬颗粒的精细分布。 坯料可以通过挤压步骤转化成接近气缸套的形式。 在随后进行切屑去除之后，运行表面被精密加工并随后在至少一个阶段中珩磨，之后暴露位于运行表面中的硬质颗粒，形成的颗粒的平台面朝向从其余部分突出 合金基体结构的表面。 使用碱水溶液化学地进行初晶和/或颗粒的暴露。 由于在熔体中形成的细粒硬颗粒和其在基体结构中的较大比例，并且由于硬颗粒暴露在基质结构中，不仅高耐磨性和高承载比的流动表面 结果，而且也是使用廉价的活塞环配件和活塞涂层的可能性，同时具有低的油耗和相应地低的碳氢化合物排放。

公开(公告)号：US5916390A

公开(公告)日：1999-06-29

申请号：US967032

申请日：1997-11-10

申请人： Franz Ruckert ,  Peter Stocker ,  Roland Biedermann

发明人： Franz Ruckert ,  Peter Stocker ,  Roland Biedermann

IPC分类号： B22F3/115 ,  F02F1/10 ,  C22C1/00

CPC分类号： B22F3/115 ,  F02F1/004 ,  F02F2007/009 ,  F05C2201/021

摘要： The invention relates to a cylinder liner sealed into a reciprocating piston engine comprising a supereutectic aluminum/silicon alloy which is free of mixed-in particles of hard material and which is composed in such a way that fine silicon primary crystals and intermetallic particles automatically form from the melt as hard particles. A blank is allowed to grow from finely sprayed melt droplets by spray compaction, with a fine distribution of hard particles being produced by setting the spray for small melt droplets. The blank can then be formed by cold extrusion to create a shape approximating the cylinder lining. After premachining, the surface is fine machined, honed in at least one stage and then the hard particles lying at the surface are mechanically exposed, is forming plateau areas of hard particles which project above the remaining surface of the base microstructure of the alloy. The mechanical exposure of the primary crystals or particles is carried out by a honing process using felt strips which are cylindrically shaped on the outside and a slurry of SiC particles in honing oil. The fine-grained, hard particles formed from the melt and also the mechanical exposure of the hard particles on the surface of the cylinder results not only in high wear resistance and high contact area of the surface, but also in gentle treatment of the piston and its rings.

摘要翻译： 本发明涉及一种密封成往复式活塞发动机的气缸套，其包括超共晶铝/硅合金，其不含硬质材料的混合颗粒，并且以这样的方式组成，使得细微的初级晶体和金属间颗粒自 熔体作为硬粒子。 通过喷雾压实允许坯料从精细喷射的熔体液滴中生长，通过将喷雾设置为小熔体液滴而产生的硬颗粒的精细分布。 然后可以通过冷挤压形成坯件以产生接近气缸内衬的形状。 在预加工之后，表面被精细加工，在至少一个阶段中被珩磨，然后位于表面的硬质颗粒被机械暴露，形成高于合金基体微结构的剩余表面的硬质颗粒的平台区域。 主晶体或颗粒的机械暴露是通过使用在外部圆柱形的毡条和珩磨油中的SiC颗粒的浆料的珩磨过程进行的。 由熔体形成的细粒状的硬质颗粒以及硬质颗粒在气缸表面上的机械暴露不仅导致表面的高耐磨性和高接触面积，而且在活塞的温和处理中 它的戒指。

公开(公告)号：US20060216157A1

公开(公告)日：2006-09-28

申请号：US10560461

申请日：2004-06-11

申请人： Gerhard Breuer ,  Claudia Kohler ,  Franz Ruckert ,  Karl-Heinz Thiemann

发明人： Gerhard Breuer ,  Claudia Kohler ,  Franz Ruckert ,  Karl-Heinz Thiemann

IPC分类号： F04B1/04

CPC分类号： F04B1/0426 ,  F04B1/0413 ,  F05C2203/08 ,  F05C2203/0843 ,  F05C2251/10

摘要： The invention relates to a radial piston pump (1) for high-pressure fuel generation in fuel injection systems of internal combustion engines, in particular in a common rail injection system, having a drive shaft (4) which is mounted in a pump casing (2) and has an eccentric shaft section (6) on which a running roller (8) is mounted, and having preferably a plurality of pistons (16), which are arranged in a respective cylinder (14) radially with respect to the drive shaft (4) and each have a piston footplate (18), which makes contact with the circumferential surface (10, 12) of the running roller (8), at their ends facing the running roller (8). The invention provides that at least that surface (28) of the piston footplate (18) which is in contact with the circumferential surface (10, 12) of the running roller (8) consists of a wear-resistant material, namely of hard metal, a ceramic material, a cast carbide material, or cermet.

摘要翻译： 本发明涉及一种用于在内燃机的燃料喷射系统中，特别是共轨喷射系统中的高压燃料生成的径向活塞泵（1），其具有安装在泵壳体中的驱动轴（4） 2），并且具有安装有行进辊（8）的偏心轴部分（6），并且优选地具有多个活塞（16），所述多个活塞（16）相对于驱动轴径向布置在相应的气缸 （4），并且各自具有活塞底板（18），所述活塞底板（18）在其面向所述运行辊（8）的端部处与所述运行辊（8）的周向表面（10,12）接触。 本发明提供的是，活塞底板（18）的至少与行进辊（8）的圆周表面（10,12）接触的表面（28）由耐磨材料构成，即硬质金属 ，陶瓷材料，铸造碳化物材料或金属陶瓷。

公开(公告)号：US5215050A

公开(公告)日：1993-06-01

申请号：US919221

申请日：1992-07-27

申请人： Franz Ruckert ,  Jiri Vlach ,  Rudolf Reinhardt ,  Dieter Hahn

发明人： Franz Ruckert ,  Jiri Vlach ,  Rudolf Reinhardt ,  Dieter Hahn

IPC分类号： F01L3/22 ,  F02B1/04 ,  F02B3/06 ,  F02F1/24 ,  F02F1/38

CPC分类号： F02F1/24 ,  F01L3/22 ,  F02F1/38 ,  F02B1/04 ,  F02B2275/26 ,  F02B3/06 ,  F02F2001/245 ,  F02F2001/248 ,  F02F2001/249 ,  F05C2201/021

摘要： A method of producing a cylinder head of an internal combustion engine, comprising a cylinder head housing made of an aluminum material and having a base plate fitted into the combustion-chamber-side base wall of the cylinder head housing and made of a highly heat-resistant material. The combustion chamber plate is connected to the base wall of the cylinder head housing by friction welding.

摘要翻译： 一种内燃机的气缸盖的制造方法，其特征在于，包括：由铝材制成的气缸盖壳体，具有安装在气缸盖壳体的燃烧室侧底壁上的基板， 耐磨材料。 燃烧室板通过摩擦焊接连接到气缸盖壳体的底壁。

公开(公告)号：US20060222517A1

公开(公告)日：2006-10-05

申请号：US10560465

申请日：2004-06-09

申请人： Gerhard Breuer ,  Claudia Kohler ,  Franz Ruckert ,  Karl-Heinz Thiemann

发明人： Gerhard Breuer ,  Claudia Kohler ,  Franz Ruckert ,  Karl-Heinz Thiemann

IPC分类号： F04B1/04

CPC分类号： F04B1/0426 ,  F02M59/06 ,  F02M59/102 ,  F02M59/445 ,  F05C2203/08 ,  F05C2203/0843 ,  F05C2251/10

摘要： The invention relates to a radial piston pump (1) for high-pressure fuel generation in fuel injection systems of internal combustion engines, in particular in a common rail injection system, having a drive shaft (4) which is mounted in a pump casing (2) and has an eccentric shaft section (6) on which a running roller (8) is mounted, and having preferably a plurality of pistons (16), which are arranged in a respective cylinder (14) radially with respect to the drive shaft (4) and each have a piston footplate (18), which makes contact with the circumferential surface (10, 12) of the running roller (8), at their ends facing the running roller (8). The invention provides that at least that surface (28) of the piston footplate (18) which is in contact with the circumferential surface (10, 12) of the running roller (8) consists of a wear-resistant material, namely hard metal, a ceramic material, a cast carbide material or cermet, and/or that at least part of the running roller (8), in particular at least part of the circumferential surface (10, 12) of the running roller (8), consists of a wear-resistant material, namely of hard metal, a precision-cast material, a cast carbide material, a sintered tool steel or an alloyed nitriding steel and/or that the piston (16) consists of a ceramic material.

摘要翻译： 本发明涉及一种用于在内燃机的燃料喷射系统中，特别是共轨喷射系统中的高压燃料生成的径向活塞泵（1），其具有安装在泵壳体中的驱动轴（4） 2），并且具有安装有行进辊（8）的偏心轴部分（6），并且优选地具有多个活塞（16），所述多个活塞（16）相对于驱动轴径向布置在相应的气缸 （4），并且各自具有活塞底板（18），所述活塞底板（18）在其面向所述运行辊（8）的端部处与所述运行辊（8）的周向表面（10,12）接触。 本发明提供的是，活塞底板（18）的至少与运行辊（8）的圆周表面（10,12）接触的表面（28）由耐磨材料即硬金属构成， 陶瓷材料，碳化碳材料或金属陶瓷，和/或至少一部分行进辊（8），特别是流动辊（8）的周向表面（10,12）的至少一部分由 耐磨材料，即硬质金属，精密铸造材料，铸碳材料，烧结工具钢或合金化氮化钢，和/或活塞（16）由陶瓷材料组成。