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公开(公告)号:US10150188B1
公开(公告)日:2018-12-11
申请号:US15668993
申请日:2017-08-04
Applicant: GENERAL ELECTRIC COMPANY
IPC: B05D3/02 , B05D5/00 , B22F3/26 , B23P6/04 , C23C6/00 , C04B35/14 , C23C26/02 , C04B35/565 , C04B35/653
Abstract: A method of treating a ceramic matrix composite article, including selecting an article having a ceramic composition formed by a process comprising an initial melt infiltration at an initial temperature with an initial infiltration material, whereby said article has at least one treatable feature. A portion of the ceramic composite is removed from a region abutting the treatable feature to form a treatment region. A treatment material including a reinforcing fiber is positioned in the treatment region and densified by a first melt infiltration with a first infiltration material including silicon. The first melt infiltration is performed at a first temperature lower than the initial infiltration temperature of the initial melt infiltration.
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公开(公告)号:US20240390982A1
公开(公告)日:2024-11-28
申请号:US18323494
申请日:2023-05-25
Applicant: General Electric Company
Inventor: John Bryan Pourcho , John Joseph Madelone, JR. , Justin John Gambone , James Joseph Murray , Robert William Davidoff , Evan John Dozier , Maxwell Evan Miller , Chad Joseph Dulkiewicz
Abstract: A method for additive manufacturing an object is disclosed. The method includes converting an encoded file for a set of components to a text-based component toolpath file; creating and encoding a set of serialization (SN) files for characters in a part marking geometry; and converting encoded SN files to a set of text-based SN toolpath files. The method then generates a combined print file from the component toolpath file and the SN toolpath files to include both component and SN scan paths, wherein generating includes combining location and part marking details from a part SN location script with SN geometries from the SN toolpath files to create a modified SN toolpath file for a part marking.
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公开(公告)号:US10562210B2
公开(公告)日:2020-02-18
申请号:US15465726
申请日:2017-03-22
Applicant: General Electric Company
Inventor: Jason Robert Parolini , Matthew Troy Hafner , James Joseph Murray , Srikanth Chandrudu Kottilingam , Canan Uslu Hardwicke , John McConnell Delvaux
IPC: B29C70/00 , B29C35/02 , C04B35/80 , B32B18/00 , B29C70/54 , B29C33/38 , C04B35/626 , C04B35/628 , C04B35/657 , F01D5/28 , B29L31/00
Abstract: The present disclosure is directed to a method for forming a passage in a composite component. The method includes forming a cavity in a fiber preform. The cavity forms a portion of the passage. The method also includes inserting a core into the cavity and placing one or more fiber plies onto the fiber preform to form a fiber preform assembly. The method further includes thermally processing the fiber preform assembly and densifying the fiber preform assembly to form the composite component. The method also includes removing the core from the composite component.
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公开(公告)号:US10087519B1
公开(公告)日:2018-10-02
申请号:US15629532
申请日:2017-06-21
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Jason Robert Parolini , John McConnell Delvaux , Srikanth Chandrudu Kottilingam , James Joseph Murray , Canan Uslu Hardwicke , Matthew Troy Hafner
Abstract: A method of making a preform and preform formed by the method. The method includes providing a first pre-preg ply including at least a first fiber and a first resin. The method also includes providing a second pre-preg ply including at least a second fiber and a second resin over at least a portion of the first pre-preg ply. Heat or electromagnetic radiation is used to at least partially cure the first and second resins to form a cured preform. Heat is applied to pyrolyze at least a portion of the resin of the cured preform to form a pyrolyzed preform. A mechanical stimulus including at least one of controlled drying, local explosions, or ultrasonic energy is applied to the pyrolyzed preform. The mechanically treated pyrolyzed preform is subsequently densified by melt infiltration to form a densified preform.
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公开(公告)号:US20180272568A1
公开(公告)日:2018-09-27
申请号:US15465726
申请日:2017-03-22
Applicant: General Electric Company
Inventor: Jason Robert Parolini , Matthew Troy Hafner , James Joseph Murray , Srikanth Chandrudu Kottilingam , Canan Uslu Hardwicke , John McConnell Delvaux
IPC: B29C35/02 , B29C33/38 , C04B35/80 , C04B35/626 , C04B35/628 , C04B35/657
CPC classification number: B29C35/02 , B29C33/38 , B29L2031/7504 , B32B18/00 , C04B35/62645 , C04B35/62844 , C04B35/62876 , C04B35/657 , C04B35/803 , C04B35/806 , C04B2235/3217 , C04B2235/3826 , C04B2235/3873 , C04B2235/5224 , C04B2235/524 , C04B2235/5244 , C04B2235/5248 , C04B2235/6026 , C04B2235/6028 , C04B2235/616 , C04B2235/945 , C04B2237/38 , C04B2237/62 , C04B2237/64 , F01D5/282 , F01D5/284 , F05D2260/204 , F05D2300/6033
Abstract: The present disclosure is directed to a method for forming a passage in a composite component. The method includes forming a cavity in a fiber preform. The cavity forms a portion of the passage. The method also includes inserting a core into the cavity and placing one or more fiber plies onto the fiber preform to form a fiber preform assembly. The method further includes thermally processing the fiber preform assembly and densifying the fiber preform assembly to form the composite component. The method also includes removing the core from the composite component.
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6.
公开(公告)号:US11097983B2
公开(公告)日:2021-08-24
申请号:US16521308
申请日:2019-07-24
Applicant: General Electric Company
Inventor: David Bruce Hall , James Joseph Murray , Jason Robert Parolini , Michael Alan Vallance , Juan Borja , Daniel George Norton , Jared Hogg Weaver , Daniel Gene Dunn
IPC: C04B35/80 , C04B35/117 , C04B35/628 , C04B35/657 , C04B35/64 , C04B35/14 , C04B35/18 , C04B35/44 , C04B35/56 , C04B35/563 , C04B35/573 , C04B35/58 , C04B35/584 , C04B35/83
Abstract: Methods for preparing ceramic matrix composites using melt infiltration and chemical vapor infiltration are provided as well as the resulting ceramic matrix composites. The methods and products include the incorporation of sacrificial fibers to provide improved infiltration of the fluid infiltrant. The sacrificial fibers are removed, such as decomposed during pyrolysis, resulting in the formation of regular and elongate channels throughout the ceramic matrix composite. Infiltration of the fluid infiltrant can then take place using the elongate channels resulting in improved density and an improved ceramic matrix composite product.
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公开(公告)号:US10391724B2
公开(公告)日:2019-08-27
申请号:US15433548
申请日:2017-02-15
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Jason Robert Parolini , John McConnell Delvaux , Canan Uslu Hardwicke , Glenn Curtis Taxacher , James Joseph Murray
Abstract: A method of forming a pre-form ceramic matrix composite mold for a ceramic matrix composite (CMC) component including providing pieces of CMC remnant scrap material and randomly arranging the pieces of CMC remnant scrap material relative to one another. The method further includes debulking the pieces of CMC remnant scrap material into a rigidized shape, the rigidized shape having gaps between adjacent pieces of CMC remnant scrap material of about 10 microns and about 10 mm and a gap spacing between about 50 microns and about 50 mm, and forming the rigidized shape into a mold.
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公开(公告)号:US11035247B2
公开(公告)日:2021-06-15
申请号:US15088768
申请日:2016-04-01
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Matthew Troy Hafner , Scott Francis Johnson , James Joseph Murray
Abstract: A turbine apparatus is disclosed including a first article and a second article disposed between the first article and a hot gas path of a turbine. The first article includes at least one first article cooling channel in fluid communication with and downstream from a cooling fluid source, and the second article includes at least one second article cooling channel in fluid communication with and downstream from the at least one first article cooling channel. A method for redundant cooling of the turbine apparatus is disclosed including flowing a cooling fluid from the cooling fluid source through at least one first article cooling channel, exhausting the cooling fluid from the at least one first article cooling channel into at least one second article cooling channel, and flowing the cooling fluid through the at least one second article cooling channel.
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9.
公开(公告)号:US10384981B2
公开(公告)日:2019-08-20
申请号:US15622210
申请日:2017-06-14
Applicant: General Electric Company
Inventor: David Bruce Hall , James Joseph Murray , Jason Robert Parolini , Michael Alan Vallance , Juan Borja , Daniel George Norton , Jared Hogg Weaver , Daniel Gene Dunn
IPC: C04B35/64 , C04B35/80 , C04B35/628 , C04B35/657 , C04B35/117 , C04B35/14 , C04B35/18 , C04B35/44 , C04B35/56 , C04B35/563 , C04B35/573 , C04B35/58 , C04B35/584 , C04B35/83
Abstract: Methods for preparing ceramic matrix composites using melt infiltration and chemical vapor infiltration are provided as well as the resulting ceramic matrix composites. The methods and products include the incorporation of sacrificial fibers to provide improved infiltration of the fluid infiltrant. The sacrificial fibers are removed, such as decomposed during pyrolysis, resulting in the formation of regular and elongate channels throughout the ceramic matrix composite. Infiltration of the fluid infiltrant can then take place using the elongate channels resulting in improved density and an improved ceramic matrix composite product.
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10.
公开(公告)号:US20180362413A1
公开(公告)日:2018-12-20
申请号:US15622210
申请日:2017-06-14
Applicant: General Electric Company
Inventor: David Bruce Hall , James Joseph Murray , Jason Robert Parolini , Michael Alan Vallance , Juan Borja , Daniel George Norton , Jared Hogg Weaver , Daniel Gene Dunn
IPC: C04B35/80 , C04B35/628 , C04B35/657 , C04B35/64
CPC classification number: C04B35/806 , C04B35/117 , C04B35/14 , C04B35/18 , C04B35/44 , C04B35/5603 , C04B35/5622 , C04B35/563 , C04B35/573 , C04B35/58085 , C04B35/584 , C04B35/62878 , C04B35/64 , C04B35/657 , C04B35/803 , C04B35/83 , C04B2235/5212 , C04B2235/5224 , C04B2235/5228 , C04B2235/5232 , C04B2235/524 , C04B2235/5244 , C04B2235/5248 , C04B2235/5252 , C04B2235/5264 , C04B2235/5296 , C04B2235/614 , C04B2235/616 , C04B2235/728 , C04B2235/80
Abstract: Methods for preparing ceramic matrix composites using melt infiltration and chemical vapor infiltration are provided as well as the resulting ceramic matrix composites. The methods and products include the incorporation of sacrificial fibers to provide improved infiltration of the fluid infiltrant. The sacrificial fibers are removed, such as decomposed during pyrolysis, resulting in the formation of regular and elongate channels throughout the ceramic matrix composite. Infiltration of the fluid infiltrant can then take place using the elongate channels resulting in improved density and an improved ceramic matrix composite product.
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