Electric powertrain with multi-pack battery system and mutually-exclusive 3-way contactor

    公开(公告)号:US11708008B2

    公开(公告)日:2023-07-25

    申请号:US17035993

    申请日:2020-09-29

    CPC classification number: B60L58/19 B60L58/21 H02J7/0024 B60L2240/547

    Abstract: A battery system for a motor vehicle or other system includes a voltage bus with positive and negative bus rails, and first and second battery packs. The battery packs are arranged between and connected to rails. High-voltage switches are collectively configured to selectively interconnect the battery packs in a series or parallel battery arrangement. The switches include a pair of mutually-exclusive three-way/two-position contactors each having a series connection position and parallel connection position corresponding to the respective series and parallel battery arrangements. An electric powertrain includes an electrical load connected to the battery system, and a controller coupled to the switches. In response to a battery mode selection signal, the controller selectively transitions the contactors from the series connection position to the parallel connection position, or vice versa. A motor vehicle includes road wheels, a body, and the electric powertrain.

    Electric powertrain with battery system having multi-pole high-voltage contactor

    公开(公告)号:US11511632B2

    公开(公告)日:2022-11-29

    申请号:US17036554

    申请日:2020-09-29

    Abstract: A battery system includes high-voltage switches, including a multi-pole contactor. Multiple packs are connectable in a series or parallel configuration via the switches. The contactor includes first and second pairs of electrical terminals separated by a respective circuit gap, with respective contactor arms simultaneously closing or opening the gaps. At all times, internal switches formed by the gaps and arms have the same ON/OFF state corresponding to the circuit gaps both being closed or both being open. Two of the contactors may be used to connect the battery packs to a DC fast-charging station, and to connect electrode terminals of the battery packs to a bus rail, respectively. An electric powertrain includes the battery system and an electrical load, including a rotary electric machine, that is connected to a power inverter and to a mechanical load.

    BATTERY TAB DESIGN, METHOD OF MANUFACTURE THEREOF AND BATTERIES COMPRISING THE SAME

    公开(公告)号:US20220140451A1

    公开(公告)日:2022-05-05

    申请号:US17087929

    申请日:2020-11-03

    Abstract: A tab for use in a battery comprises a metal piece that comprises a cross-sectional area geometry that is a rhombus, a parallelogram or a trapezoid when viewed in a lateral direction. The metal piece further comprises a cross-sectional area geometry having a variable thickness when viewed in a longitudinal direction that is perpendicular to the lateral direction. When viewed in the longitudinal direction, a tab thickness t1 at a point where the tab is in contact with an electrode is less than the tab thickness t2 at a point where the tab contacts a pouch.

    METHOD AND SYSTEM FOR A PRISMATIC BATTERY CELL ASSEMBLY

    公开(公告)号:US20240387914A1

    公开(公告)日:2024-11-21

    申请号:US18319091

    申请日:2023-05-17

    Abstract: A prismatic battery cell assembly includes a prismatic container having a body portion composed with side portions, a top portion arranged on a first end of the body portion and a bottom portion arranged on a second end of the body portion; a first terminal and a second terminal; and battery cells that are arranged in the prismatic container in a stack. Each of the battery cells has a first current collector that is electrically connected to a first foil and a second current collector that is electrically connected to a second foil. The second terminal is arranged on the second end, and the second foils are joined to the second terminal. The first foils are joined to the prismatic container, and the first terminal is the body portion of the prismatic container.

    ELECTRIC POWERTRAIN WITH MULTI-PACK BATTERY SYSTEM AND MUTUALLY-EXCLUSIVE 3-WAY CONTACTOR

    公开(公告)号:US20220097563A1

    公开(公告)日:2022-03-31

    申请号:US17035993

    申请日:2020-09-29

    Abstract: A battery system for a motor vehicle or other system includes a voltage bus with positive and negative bus rails, and first and second battery packs. The battery packs are arranged between and connected to rails. High-voltage switches are collectively configured to selectively interconnect the battery packs in a series or parallel battery arrangement. The switches include a pair of mutually-exclusive three-way/two-position contactors each having a series connection position and parallel connection position corresponding to the respective series and parallel battery arrangements. An electric powertrain includes an electrical load connected to the battery system, and a controller coupled to the switches. In response to a battery mode selection signal, the controller selectively transitions the contactors from the series connection position to the parallel connection position, or vice versa. A motor vehicle includes road wheels, a body, and the electric powertrain.

    ELECTRIC POWERTRAIN WITH BATTERY SYSTEM HAVING MULTI-POLE HIGH-VOLTAGE CONTACTOR

    公开(公告)号:US20220097538A1

    公开(公告)日:2022-03-31

    申请号:US17036554

    申请日:2020-09-29

    Abstract: A battery system includes high-voltage switches, including a multi-pole contactor. Multiple packs are connectable in a series or parallel configuration via the switches. The contactor includes first and second pairs of electrical terminals separated by a respective circuit gap, with respective contactor arms simultaneously closing or opening the gaps. At all times, internal switches formed by the gaps and arms have the same ON/OFF state corresponding to the circuit gaps both being closed or both being open. Two of the contactors may be used to connect the battery packs to a DC fast-charging station, and to connect electrode terminals of the battery packs to a bus rail, respectively. An electric powertrain includes the battery system and an electrical load, including a rotary electric machine, that is connected to a power inverter and to a mechanical load.

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