Abstract:
A thermal-assisted method deforms plastically a high-strength material using a high-intensive heat source. The high-strength material may be a cold-rolled sheet aluminum of strength greater than 300 megapascal (MPa) or a cold-rolled sheet steel of strength greater than 1000 MPa. The cold-rolled sheet metal is heated just before bending to a temperature near or above the critical temperature for the material and is followed by rapid quenching after bending.
Abstract:
A method of forming a vehicle body structure includes pre-welding a patch blank to a base blank with a series of resistance spot welds to form a pre-welded blank assembly. After pre-welding, the pre-welded blank assembly is deformed into the vehicle body structure. The deformation of the pre-welded blank assembly is carried out by a suitable metalworking process, such as stamping, and results in concurrent deformation of the base blank and the patch blank. Following deformation of the pre-welded blank assembly, additional weld joints may optionally be formed between the base blank and the patch blank, wherever desired, to better secure the blanks together.
Abstract:
A thermal-assisted method deforms plastically a high-strength material using a high-intensive heat source. The high-strength material may be a cold-rolled sheet aluminum of strength greater than 300 megapascal (MPa) or a cold-rolled sheet steel of strength greater than 1000 MPa. The cold-rolled sheet metal is heated just before bending to a temperature near or above the critical temperature for the material and is followed by rapid quenching after bending.