PROTECTIVE LAYERS FOR LITHIUM METAL ELECTRODES AND METHODS OF FORMING THE SAME

    公开(公告)号:US20230335706A1

    公开(公告)日:2023-10-19

    申请号:US17720913

    申请日:2022-04-14

    Abstract: An electrode assembly that includes an electroactive material layer and a protective layer disposed on or adjacent to the electroactive material layer is provided. The protective layer includes a carbonaceous matrix formed from a fluoropolymer, where lithium fluoride and a nitrate salt are distributed within the carbonaceous matrix. The protective layer further includes residual fluoropolymer and has a first surface adjacent to the electroactive material layer and a second surface opposite to the first surface. A first compositional gradient in the protective layer is defined from the first surface having a first amount of lithium fluoride that is greater than a second amount of lithium fluoride at the second surface, and a second compositional gradient in the protective layer is defined from the first surface having a first amount of residual fluoropolymer that is less than a second amount of residual fluoropolymer at the second surface.

    COATED SEPARATORS FOR ELECTROCHEMICAL CELLS AND METHODS OF FORMING THE SAME

    公开(公告)号:US20230246295A1

    公开(公告)日:2023-08-03

    申请号:US17588707

    申请日:2022-01-31

    CPC classification number: H01M50/434 H01M50/449

    Abstract: The present disclosure provides a coated separator including a porous separator and a ceramic coating disposed on one or more surfaces thereof. The ceramic coating includes a ceramic material and an additive selected from the group consisting of: lithium nitrate (LiNO3), lithium phosphate (LiPO3), lithium orthophosphate (Li3PO4), lithium difluoro (oxalate) borate (LiDBoB), cyclic sulfone, polysulfide, lithium halide salts, and combinations thereof. In certain variations, the coated separator is prepared by contacting the porous separator with a slurry including the ceramic material and the additive. In other variations, the coated separator is prepared by forming a ceramic coating on one or more surfaces of a porous separator and contacting the porous separator with the additive, for example by immersing, or alternatively, a spraying process.

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