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公开(公告)号:US12138708B2
公开(公告)日:2024-11-12
申请号:US17678869
申请日:2022-02-23
Applicant: GOODRICH CORPORATION
Inventor: Sergey Mironets , Tahany Ibrahim El-Wardany
IPC: B23K20/00 , B23K20/12 , B23K101/00 , B23K103/14 , B33Y10/00 , B33Y30/00 , B33Y80/00
Abstract: Methods, systems, and apparatuses for component manufacturing are provided. A component may be manufactured via an extrusion of loose substrate material into a unitary tubing. Features may be added to the tubing via friction stir additive manufacturing to manufacture a component. In this manner, a component may be manufactured from titanium alloys while processing challenges such as iron segregation or material loss through machining are ameliorated. Such a component may replace steel or other high strength components and further exhibits corrosion resistance.
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公开(公告)号:US20240253120A1
公开(公告)日:2024-08-01
申请号:US18160941
申请日:2023-01-27
Applicant: Goodrich Corporation
Inventor: Callie L Benson , Sergey Mironets , Roque Panza Giosa
CPC classification number: B22F3/16 , B22F3/003 , B22F3/1208 , B22F2201/11 , B22F2201/20
Abstract: A method for manufacturing near net shapes of complex configuration components. The method includes mixing a plurality of powdered metals to form a blended powder; gravity sintering a sand mold filled with the blended powder to form a gravity sintered preform; and vacuum hot-pressing the gravity sintered preform to form a near net shape component.
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公开(公告)号:US20230278105A1
公开(公告)日:2023-09-07
申请号:US18314696
申请日:2023-05-09
Applicant: GOODRICH CORPORATION
Inventor: Sergey Mironets , Thomas J. Martin , Alexander Staroselsky
IPC: B22F10/22 , B33Y10/00 , B33Y30/00 , B33Y70/00 , B33Y40/10 , B22F12/53 , B22F12/58 , B22F12/13 , B22F12/70 , B22F7/02 , B23K20/12
CPC classification number: B22F10/22 , B33Y10/00 , B33Y30/00 , B33Y70/00 , B33Y40/10 , B22F12/53 , B22F12/58 , B22F12/13 , B22F12/70 , B22F7/02 , B23K20/1215 , B22F2201/10
Abstract: A method may comprise: placing a probe in a molten metal melt comprising a thixotropic metal alloy; injecting a gas into the molten metal melt to form a saturated slurry, the saturated slurry being at a temperature above a liquidus temperature of the thixotropic metal alloy after injecting the gas; removing the probe from the molten metal melt; and depositing the molten metal melt through an extruder of an additive manufacturing system.
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公开(公告)号:US20230278099A1
公开(公告)日:2023-09-07
申请号:US17687105
申请日:2022-03-04
Applicant: GOODRICH CORPORATION
Inventor: Noel C. Haynes , Roque Panza-Giosa , Sergey Mironets
CPC classification number: B22F5/106 , B22F3/162 , B22F3/24 , B22F7/06 , B33Y80/00 , B64C25/001 , C22C14/00 , B22F2003/248 , B22F2301/205
Abstract: A metallic part is disclosed. The part may comprise a functionally graded monolithic structure characterized by a variation between a first material composition of a tubular preform and a second material composition of at least one of a secondary structural element wherein each of the first material composition and the second material composition comprises at least one of a titanium metal or an alloy of titanium. The first material composition may comprise an alpha-beta titanium alloy. The second material composition may comprise a beta titanium alloy.
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公开(公告)号:US20250065409A1
公开(公告)日:2025-02-27
申请号:US18946739
申请日:2024-11-13
Applicant: GOODRICH CORPORATION
Inventor: Luke B. Borkowski , Alexander Staroselsky , Ranadip Acharya , Sergey Mironets
Abstract: A method is provided for producing ultra-fine-grained materials using additive manufacturing. The method includes commanding, by a controller, a laser device to produce a plurality of optical pulses to a base material to add an additive material to the base material. The method further includes commanding, by the controller, a vibration mechanism to vibrate the base material as the plurality of optical pulses are being applied to the base material forming fine equiaxed grains with random crystallographic texture in the base material.
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公开(公告)号:US20240117497A1
公开(公告)日:2024-04-11
申请号:US17962367
申请日:2022-10-07
Applicant: Goodrich Corporation
Inventor: Tahany El-Wardany , Kenneth D. Smith , Tianli Zhu , Weilong Zhang , Sergey Mironets
Abstract: A method of forming a metallic coating a workpiece is disclosed herein. The method includes receiving a sacrificial deposition rod formed of a first material, receiving a workpiece of a second material, forming a coating of the first material from the sacrificial deposition rod onto the workpiece, the coating having a first thickness, and machining the coating to a second thickness that is less than the first thickness.
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公开(公告)号:US12172213B2
公开(公告)日:2024-12-24
申请号:US18086944
申请日:2022-12-22
Applicant: GOODRICH CORPORATION
Inventor: Luke B. Borkowski , Alexander Staroselsky , Ranadip Acharya , Sergey Mironets
Abstract: A method is provided for producing ultra-fine-grained materials using additive manufacturing. The method includes commanding, by a controller, a laser device to produce a plurality of optical pulses to a base material to add an additive material to the base material. The method further includes commanding, by the controller, a vibration mechanism to vibrate the base material as the plurality of optical pulses are being applied to the base material forming fine equiaxed grains with random crystallographic texture in the base material.
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公开(公告)号:US20230278279A1
公开(公告)日:2023-09-07
申请号:US17684543
申请日:2022-03-02
Applicant: GOODRICH CORPORATION
Inventor: Sergey Mironets , Tod Policandriotes
IPC: B29C64/118 , B33Y10/00 , B33Y30/00 , B33Y40/10 , B29C64/209 , B29C64/314 , B29B7/90
CPC classification number: B29C64/118 , B33Y10/00 , B33Y30/00 , B33Y40/10 , B29C64/209 , B29C64/314 , B29B7/90 , B29K2105/12
Abstract: A composite component may be additively manufactured by a system that mixes a fiber and matrix and extrudes a body made of the fiber and matrix toward a work piece. The extruded body may be pressed against the work piece and the workpiece and/or extruded body may be moved relative to the other. The extruded body may at least partially melt and flow, uniting with the workpiece and additively manufacturing a layer of a feature thereon. In this manner, friction stir additive manufacturing of composite components having a fiber and matrix composite may be accomplished.
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公开(公告)号:US20230249255A1
公开(公告)日:2023-08-10
申请号:US18086944
申请日:2022-12-22
Applicant: GOODRICH CORPORATION
Inventor: Luke B. Borkowski , Alexander Staroselsky , Ranadip Acharya , Sergey Mironets
Abstract: A method is provided for producing ultra-fine-grained materials using additive manufacturing. The method includes commanding, by a controller, a laser device to produce a plurality of optical pulses to a base material to add an additive material to the base material. The method further includes commanding, by the controller, a vibration mechanism to vibrate the base material as the plurality of optical pulses are being applied to the base material forming fine equiaxed grains with random crystallographic texture in the base material.
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公开(公告)号:US20230264289A1
公开(公告)日:2023-08-24
申请号:US17678869
申请日:2022-02-23
Applicant: GOODRICH CORPORATION
Inventor: Sergey Mironets , Tahany Ibrahim El-Wardany
IPC: B23K20/12
CPC classification number: B23K20/1215 , B23K20/125 , B23K20/126 , B33Y10/00
Abstract: Methods, systems, and apparatuses for component manufacturing are provided. A component may be manufactured via an extrusion of loose substrate material into a unitary tubing. Features may be added to the tubing via friction stir additive manufacturing to manufacture a component. In this manner, a component may be manufactured from titanium alloys while processing challenges such as iron segregation or material loss through machining are ameliorated. Such a component may replace steel or other high strength components and further exhibits corrosion resistance.
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