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公开(公告)号:US12071923B2
公开(公告)日:2024-08-27
申请号:US17415924
申请日:2018-12-20
Applicant: General Electric Company
Inventor: Scott Jacob Huth , Andrew Mitchell Rodwell , Thomas Merzhaeuser
IPC: F03D1/06
CPC classification number: F03D1/0675 , F05B2230/604 , F05B2240/302
Abstract: A rotor blade for a wind turbine including a first blade segment and a second blade segment extending in opposite directions from a chord-wise joint. Each of the first and second blade segments include one or more shell members and an internal support structure. The internal support structure of the first blade segment includes a beam structure extending between a receiving end and a second end. The internal support structure of the second blade segment includes a receiving section that receives the receiving end of the beam structure of the first blade segment. The rotor blade further includes one or more connection locations where the first and second blade segments are secured together. Moreover, when the beam structure is received within the receiving section, a gap including a varying thickness is defined and maintained between the beam structure and the receiving section in a span-wise direction of the rotor blade.
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公开(公告)号:US11486352B2
公开(公告)日:2022-11-01
申请号:US17289943
申请日:2018-11-01
Applicant: General Electric Company
Inventor: Thomas Merzhaeuser
Abstract: A rotor blade for a wind turbine includes a first blade segment and a second blade segment extending in opposite directions from a chord-wise joint. Each of the first and second blade segments includes at least one shell member defining an airfoil surface and an internal support structure. The first blade segment includes a beam structure extending lengthwise that structurally connects with the second blade segment. Further, the beam structure forms a portion of the internal support structure of the first blade segment. Moreover, the beam structure is formed, at least in part, of a first portion constructed of a first composite material and a second portion constructed of a different, second composite material. Further, the first and second portions are connected together via a scarf joint. In addition, the scarf joint includes a different, third composite material arranged between the first and second composite materials.
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公开(公告)号:US11225942B2
公开(公告)日:2022-01-18
申请号:US15641567
申请日:2017-07-05
Applicant: General Electric Company
Inventor: Amir Riahi , Swapnil Dhumal , Xu Chen , Thomas Merzhaeuser
Abstract: A wind turbine composite laminate component and method for producing it is disclosed as initially assembling a laminated structure having at least two reinforced layers and a plurality of interleaf layers positioned adjacent to one of the at least two reinforced layers. Then placing the laminated structure into a mold where resin is sequentially and independently transferred into each of the plurality of interleaf layers. Then curing the transferred resin in the laminated structure to form a composite laminate component having the at least two reinforced layers, the plurality of interleaf layers, and cured resin.
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公开(公告)号:US11022094B2
公开(公告)日:2021-06-01
申请号:US15603929
申请日:2017-05-24
Applicant: General Electric Company
Inventor: Danilo Veljkovic , Brian Scott Redmon , Roland Joseph Menassa , Thomas Merzhaeuser , Daniel Alan Hynum , Alan M. Walker , Shridhar Champaknath Nath
Abstract: The present disclosure is directed to a method of assembly of a rotor blade for a wind turbine. The method includes placing a first rotor blade section onto a first set location of an assembly fixture, wherein the first rotor blade includes a first locating datum such that the assembly fixture at the first set location constrains movement of the first rotor blade section at the first locating datum along a first direction; placing the first rotor blade section onto a second set location of the assembly fixture, wherein the first rotor blade includes a second locating datum such that the assembly fixture at the second set location constrains movement of the first rotor blade section at the second locating datum along a second direction; and positioning a second rotor blade section onto the first rotor blade section within the assembly fixture.
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公开(公告)号:US10557455B2
公开(公告)日:2020-02-11
申请号:US15633798
申请日:2017-06-27
Applicant: General Electric Company
Inventor: Mathias Ernst Messmer , Stefaan Guido Van Nieuwenhove , Thomas Merzhaeuser , Martin Petersen , Andreas Lutz
Abstract: A wind turbine is presented. The wind turbine includes a tower, a rotor coupled to the tower, and a plurality of blades coupled to the rotor, wherein each of the plurality of blades comprises a root and a plurality of root inserts positioned circumferentially along the root. Each of the root inserts includes a metal bushing including an outer surface and a plurality of grooves formed at least on the outer surface, a core coupled to the metal bushing, and a plurality of layers wrapped around the metal bushing and the core, wherein a layer of the plurality of layers comprises a different fiber orientation from a fiber orientation of another layer of the plurality of layers.
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公开(公告)号:US20190152165A1
公开(公告)日:2019-05-23
申请号:US15818936
申请日:2017-11-21
Applicant: General Electric Company
Inventor: James Robert Tobin , Thomas Merzhaeuser , Todd Anderson
Abstract: A method for manufacturing a rotor blade panel of a wind turbine includes placing a mold of the rotor blade panel relative to a computer numeric control (CNC) device. The method also includes forming one or more fiber-reinforced outer skins in the mold. The method also includes printing and depositing, via the CNC device, printing and depositing, via the CNC device, a plurality of rib members that intersect to form at least one three-dimensional (3-D) reinforcement grid structure onto an inner surface of the one or more fiber-reinforced outer skins before the one or more fiber-reinforced outer skins have cooled from forming. Further, the grid structure bonds to the fiber-reinforced outer skin(s) as the structure is deposited. In addition, the plurality of rib members include, at least, a first rib member extending in a first direction and a second rib member extending in a different, second direction. Moreover, the first rib member has a varying height along a length thereof.
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公开(公告)号:US20150369211A1
公开(公告)日:2015-12-24
申请号:US14308792
申请日:2014-06-19
Applicant: General Electric Company
Inventor: Thomas Merzhaeuser
CPC classification number: F03D1/0675 , F03D1/065 , F03D13/10 , F03D17/00 , F03D80/30 , F05B2240/302 , Y02E10/721 , Y10T29/49337
Abstract: A wind turbine blade includes a first blade segment and a second blade segment extending in opposite directions from a chord-wise joint. The first blade segment includes a beam structure extending lengthways that structurally connects with the second blade segment at a receiving section, wherein the beam structure forms a portion of an internal support structure and includes a shear web connected with a suction side spar cap and a pressure side spar cap. The present technology also includes multiple first bolt joints located at a first end of the beam structure for connecting with the receiving end of the second blade segment and multiple second bolt joints located at the chord-wise joint, wherein the multiple first bolt joints located at the first end of beam structure are separated pan-wise with the multiple second bolt joints located at the chord-wise joint.
Abstract translation: 风力涡轮机叶片包括第一叶片段和从和弦关节沿相反方向延伸的第二叶片段。 第一刀片段包括在接收部分处与第二刀片段结构连接的纵向延伸的梁结构,其中梁结构形成内部支撑结构的一部分并且包括与吸力侧翼梁连接的剪力腹板和压力 侧翼盖。 本技术还包括位于梁结构的第一端处的多个第一螺栓接头,用于连接第二叶片段的接收端和位于弦向接头处的多个第二螺栓接头,其中多个第一螺栓接头位于 梁结构的第一端与位于弦向关节处的多个第二螺栓接头平行分开。
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公开(公告)号:US11795907B2
公开(公告)日:2023-10-24
申请号:US17415949
申请日:2018-12-20
Applicant: General Electric Company
Inventor: Thomas Merzhaeuser , Andrew Mitchell Rodwell , Scott Jacob Huth , Aaron A. Yarbrough
CPC classification number: F03D1/0675 , B29D99/0025 , B29L2031/085 , F05B2240/302 , F05B2260/30
Abstract: A rotor blade for a wind turbine includes first and second blade segments extending in opposite directions from a chord-wise joint. Each of the first and second blade segments has at least one shell member defining an airfoil surface and an internal support structure. The first blade segment includes a beam structure extending lengthwise that structurally connects with the second blade segment at a receiving section. At least one of the internal support structures of the first and second blade segments includes at least one spar cap. The rotor blade also includes one or more pin joints positioned on the spar cap(s) for connecting the blade segments. The spar cap is constructed of varying forms of materials along a span of the rotor blade, including at least two of: one or more infused composite laminates, one or more pre-preg composite laminates, one or more pre-fabricated or pre-cured composite elements, one or more additively-manufactured structures, or one or more non-composite structural solids.
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公开(公告)号:US20220082078A1
公开(公告)日:2022-03-17
申请号:US17415871
申请日:2018-12-19
Applicant: General Electric Company
Inventor: Thomas Merzhaeuser , Andrew Mitchell Rodwell , Scott Jacob Huth
Abstract: A rotor blade for a wind turbine includes a first blade segment and a second blade segment extending in opposite directions from a chord-wise joint. The blade segments each have at least one shell member defining an airfoil surface and an internal support structure. The internal support structure of the first blade segment includes a beam structure that structurally connects with the internal support structure of the second blade segment via a receiving section. The rotor blade further includes one or more pin joints positioned on at least one of internal support structures of the blade segments. Further, at least one of internal support structures is constructed, at least in part, of a resin material having a plurality of fibers cured therein. The fibers are arranged with varying fiber orientations along a span of the rotor blade at locations of the pin joint(s).
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公开(公告)号:US20210396207A1
公开(公告)日:2021-12-23
申请号:US17289987
申请日:2018-11-01
Applicant: General Electric Company
Abstract: A rotor blade includes a first blade segment and a second blade segment extending in opposite directions from a chord-wise joint. Each of the first and second blade segments has at least one shell member defining an airfoil surface. The first blade segment includes a beam structure having a receiving end with at least one span-wise extending pin extending therefrom. The second blade segment includes a receiving section that receives the beam structure. The receiving section includes a chord-wise member having a pin joint slot defined therethrough. The pin joint slot receives the span-wise extending pin at the receiving end of the beam structure so as to secure the first and second blade segments together. Moreover, the chord-wise member, the pin joint slot, and/or the span-wise extending pin includes at least one compliant structure formed of a compliant material that allows a deformation thereof to follow a shear deformation of the rotor blade.
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