Use of laser shock processing in oil & gas and petrochemical applications
    2.
    发明申请
    Use of laser shock processing in oil & gas and petrochemical applications 审中-公开
    在石油和天然气和石化应用中使用激光冲击加工

    公开(公告)号:US20080032152A1

    公开(公告)日:2008-02-07

    申请号:US11499800

    申请日:2006-08-04

    IPC分类号: B32B15/00

    摘要: The use of laser shock processing in oil & gas and/or petrochemical applications is provided by the present invention. The use includes subjecting friction stir weldments, fusion weldments, and other critical regions of ferrous and non-ferrous alloy components used in oil & gas and petrochemical applications to laser shock processing to create residual compressive stresses near the surface of the treated area. The residual compressive forces in the ferrous or non-ferrous components improve properties including, inter alia, is surface strength, fatigue life, surface hardness, stress corrosion resistance, fatigue resistance, and environmental cracking resistance. Laser shock processing finds particular application in high strength pipelines, steel catenary risers, top tension risers, threaded components, liquefied natural gas containers, pressurized liquefied natural gas containers, deep water oil drill strings, riser/casing joints, and well-head equipment.

    摘要翻译: 在油气和/或石化应用中使用激光冲击加工由本发明提供。 该用途包括将摩擦搅拌焊件,熔接焊缝以及用于石油和天然气和石油化学应用中的铁和非铁合金部件的其它关键区域进行激光冲击加工,以在处理区域的表面附近产生残余压应力。 亚铁或有色金属组分中的残余压缩力改善了表面强度,疲劳寿命,表面硬度,耐应力腐蚀性,耐疲劳性和耐环境开裂性等特性。 激光冲击加工特别适用于高强度管道,钢悬臂立管,顶部拉力梯,螺纹部件,液化天然气集装箱,加压液化天然气集装箱,深水钻井钻柱,立管/套管接头和井口设备。

    Weld metal compositions for joining steel structures in the oil and gas industry
    3.
    发明授权
    Weld metal compositions for joining steel structures in the oil and gas industry 有权
    用于连接石油和天然气工业中的钢结构的焊接金属组合物

    公开(公告)号:US08168306B2

    公开(公告)日:2012-05-01

    申请号:US11901488

    申请日:2007-09-18

    IPC分类号: B23K9/02

    摘要: Provided are metal structures and methods of forming such structures for use in oil, gas and/or petrochemical applications that are joined with non-ferrous weld metal compositions or a high alloy weld metal compositions. The welded metal structures include two or more segments of ferrous or non-ferrous components, and fusion welds, friction stir welds or a combination thereof bonding adjacent segments of the components together, wherein the welds comprise a non-ferrous weld metal composition or a high alloy weld metal composition that is substantially different from the metal composition of the two or more components. The resultant welded structures exhibit improvements in fatigue resistance, toughness, strain capacity, strength, stress corrosion cracking resistance, and hydrogen embrittlement resistance compared to traditional iron-based weld compositions. The structures and methods of forming such structures are advantageous in joining metal components in applications for natural gas transportation and storage, oil and gas well completion and production, and oil and gas refinery and chemical plants.

    摘要翻译: 提供了形成用于与非铁金属焊接金属组合物或高合金焊接金属组合物连接的油,气和/或石化应用中的这种结构的金属结构和方法。 焊接的金属结构包括两个或更多个铁或非铁部件的段,以及熔接焊接,摩擦搅拌焊接或其组合的相邻部分的组合在一起的组合,其中焊缝包括有色金属焊接金属组合物或高 合金焊接金属组合物与两种或多种组分的金属组成基本上不同。 与传统的铁基焊接组合物相比,所得到的焊接结构显示出耐疲劳性,韧性,应变能力,强度,抗应力腐蚀开裂性和耐氢脆性的改善。 形成这种结构的结构和方法在连接用于天然气运输和储存,油气完井和生产的石油和天然气炼油和化工厂的金属组分方面是有利的。

    Weld metal compositions for joining steel structures in the oil and gas industry
    4.
    发明申请
    Weld metal compositions for joining steel structures in the oil and gas industry 有权
    用于连接石油和天然气工业中的钢结构的焊接金属组合物

    公开(公告)号:US20090075118A1

    公开(公告)日:2009-03-19

    申请号:US11901488

    申请日:2007-09-18

    IPC分类号: B32B15/01 B23K20/12 B23K31/02

    摘要: Provided are metal structures and methods of forming such structures for use in oil, gas and/or petrochemical applications that are joined with non-ferrous weld metal compositions or a high alloy weld metal compositions. The welded metal structures include two or more segments of ferrous or non-ferrous components, and fusion welds, friction stir welds or a combination thereof bonding adjacent segments of the components together, wherein the welds comprise a non-ferrous weld metal composition or a high alloy weld metal composition that is substantially different from the metal composition of the two or more components. The resultant welded structures exhibit improvements in fatigue resistance, toughness, strain capacity, strength, stress corrosion cracking resistance, and hydrogen embrittlement resistance compared to traditional iron-based weld compositions. The structures and methods of forming such structures are advantageous in joining metal components in applications for natural gas transportation and storage, oil and gas well completion and production, and oil and gas refinery and chemical plants.

    摘要翻译: 提供了形成用于与非铁金属焊接金属组合物或高合金焊接金属组合物连接的油,气和/或石化应用中的这种结构的金属结构和方法。 焊接的金属结构包括两个或更多个铁或非铁部件的段,以及熔接焊接,摩擦搅拌焊接或其组合的相邻部分的组合在一起的组合,其中焊缝包括有色金属焊接金属组合物或高 合金焊接金属组合物与两种或多种组分的金属组成基本上不同。 与传统的铁基焊接组合物相比,所得到的焊接结构显示出耐疲劳性,韧性,应变能力,强度,抗应力腐蚀开裂性和耐氢脆性的改善。 形成这种结构的结构和方法在连接用于天然气运输和储存,油气完井和生产的石油和天然气炼油和化工厂的金属组分方面是有利的。

    Bimodal and multimodal dense boride cermets with superior erosion performance
    5.
    发明授权
    Bimodal and multimodal dense boride cermets with superior erosion performance 失效
    具有优良侵蚀性能的双峰和多峰密集硼化物金属陶瓷

    公开(公告)号:US07731776B2

    公开(公告)日:2010-06-08

    申请号:US11293728

    申请日:2005-12-02

    IPC分类号: C22C29/14 B22F3/16

    摘要: Multimodal cermet compositions comprising a multimodal grit distribution of the ceramic phase and method of making are provided by the present invention. The multimodal cermet compositions include a) a ceramic phase and b) a metal binder phase, wherein the ceramic phase is a metal boride with a multimodal distribution of particles, wherein at least one metal is selected from the group consisting of Group IV, Group V, Group VI elements of the Long Form of The Periodic Table of Elements and mixtures thereof, and wherein the metal binder phase comprises at least one first element selected from the group consisting of Fe, Ni, Co, Mn and mixtures thereof, and at least second element selected from the group consisting of Cr, Al, Si and Y, and Ti. The method of making multimodal boride cermets includes the steps of mixing multimodal ceramic phase particles and metal phase particles, milling the ceramic and metal phase particles, uniaxially and optionally isostatically pressing the particles, liquid phase sintering of the compressed mixture at elevated temperatures, and finally cooling the multimodal cermet composition. Advantages disclosed by the multimodal cermets are high packing density of the ceramic phase, high fracture toughness and improved erosion resistance at high temperatures up to 1000° C. The disclosed multimodal cermets are suitable in high temperature erosion/corrosion applications in various chemical and petroleum environments.

    摘要翻译: 包含陶瓷相的多峰砂粒分布的多模金属陶瓷组合物及其制造方法由本发明提供。 多峰金属陶瓷组合物包括a)陶瓷相和b)金属粘结相,其中所述陶瓷相是具有多峰颗粒分布的金属硼化物,其中至少一种金属选自第IV族,第V族 元素周期表的Long形式的VI族元素及其混合物,其中金属粘合剂相包含至少一种选自Fe,Ni,Co,Mn及其混合物的第一元素,至少 选自Cr,Al,Si和Y的第二元素和Ti。 制备多峰硼化物金属陶瓷的方法包括以下步骤:将多峰陶瓷相颗粒和金属相颗粒混合,研磨陶瓷和金属相颗粒,单轴和任选地等压挤压颗粒,在高温下液相烧结压缩混合物,最后 冷却多峰金属陶瓷组合物。 多峰金属陶瓷的优点是陶瓷相的高填充密度,高断裂韧性和在高达1000℃的高温下的耐腐蚀性得到改善。所公开的多峰金属陶瓷适用于各种化学和石油环境中的高温侵蚀/腐蚀应用 。

    Erosion Resistant Cermet Linings for Oil & Gas Exploration, Refining and Petrochemical Processing Applications
    6.
    发明申请
    Erosion Resistant Cermet Linings for Oil & Gas Exploration, Refining and Petrochemical Processing Applications 有权
    用于石油和天然气勘探,炼油和石化加工应用的耐腐蚀金属陶瓷衬片

    公开(公告)号:US20110104384A1

    公开(公告)日:2011-05-05

    申请号:US12912622

    申请日:2010-10-26

    IPC分类号: B05D1/08 C23C8/00

    摘要: The present invention is directed to a method for protecting metal surfaces in oil & gas exploration and production, refinery and petrochemical process applications subject to solid particulate erosion at temperatures of up to 1000° C. The method includes the step of providing the metal surfaces in such applications with a hot erosion resistant cermet lining or insert, wherein the cermet lining or insert includes a) about 30 to about 95 vol % of a ceramic phase, and b) a metal binder phase, wherein the cermet lining or insert has a HEAT erosion resistance index of at least 5.0 and a K1C fracture toughness of at least 7.0 MPa-m1/2. The metal surfaces may also be provided with a hot erosion resistant cermet coating having a HEAT erosion resistance index of at least 5.0. Advantages provided by the method include, inter alia, outstanding high temperature erosion and corrosion resistance in combination with outstanding fracture toughness, as well as outstanding thermal expansion compatibility to the base metal of process units. The method finds particular application for protecting process vessels, transfer lines and process piping, heat exchangers, cyclones, slide valve gates and guides, feed nozzles, aeration nozzles, thermo wells, valve bodies, internal risers, deflection shields, sand screen, and oil sand mining equipment.

    摘要翻译: 本发明涉及一种用于在高达1000℃的温度下保护固体颗粒物侵蚀的石油和天然气勘探和生产,炼油和石化工艺应用中的金属表面的保护方法。该方法包括以下步骤: 具有耐热蚀金属陶瓷衬里或插入物的这种应用,其中金属陶瓷衬里或插入物包括a)约30至约95体积%的陶瓷相,和b)金属粘合剂相,其中金属陶瓷衬里或插入物具有热 耐蚀性指数至少为5.0,K1C断裂韧度至少为7.0MPa-m1 / 2。 金属表面还可以具有耐热腐蚀金属陶瓷涂层,其耐热侵蚀性指数至少为5.0。 该方法提供的优点尤其包括优异的耐高温侵蚀和耐腐蚀性以及突出的断裂韧性,以及与处理单元的母材的突出的热膨胀相容性。 该方法特别适用于保护过程容器,输送管线和过程管道,热交换器,旋风分离器,滑阀门和引导件,进料嘴,曝气喷嘴,热阱,阀体,内部立管,偏转屏蔽,砂筛和油 采砂设备。

    Erosion resistant cermet linings for oil and gas exploration, refining and petrochemical processing applications
    7.
    发明授权
    Erosion resistant cermet linings for oil and gas exploration, refining and petrochemical processing applications 有权
    用于石油和天然气勘探,精炼和石化加工应用的耐腐蚀金属陶瓷衬里

    公开(公告)号:US07842139B2

    公开(公告)日:2010-11-30

    申请号:US11479680

    申请日:2006-06-30

    IPC分类号: C23C30/00

    摘要: The present invention is directed to a method for protecting metal surfaces in oil & gas exploration and production, refinery and petrochemical process applications subject to solid particulate erosion at temperatures of up to 1000° C. The method includes the step of providing the metal surfaces in such applications with a hot erosion resistant cermet lining or insert, wherein the cermet lining or insert includes a) about 30 to about 95 vol % of a ceramic phase, and b) a metal binder phase, wherein the cermet lining or insert has a HEAT erosion resistance index of at least 5.0 and a K1C fracture toughness of at least 7.0 MPa-m1/2. The metal surfaces may also be provided with a hot erosion resistant cermet coating having a HEAT erosion resistance index of at least 5.0. Advantages provided by the method include, inter alia, outstanding high temperature erosion and corrosion resistance in combination with outstanding fracture toughness, as well as outstanding thermal expansion compatibility to the base metal of process units. The method finds particular application for protecting process vessels, transfer lines and process piping, heat exchangers, cyclones, slide valve gates and guides, feed nozzles, aeration nozzles, thermo wells, valve bodies, internal risers, deflection shields, sand screen, and oil sand mining equipment.

    摘要翻译: 本发明涉及一种用于在高达1000℃的温度下保护固体颗粒物侵蚀的石油和天然气勘探和生产,炼油和石化工艺应用中的金属表面的保护方法。该方法包括以下步骤: 具有耐热侵蚀金属陶瓷衬里或插入物的这种应用,其中金属陶瓷衬里或插入物包括a)约30至约95体积%的陶瓷相,和b)金属粘合剂相,其中金属陶瓷衬里或插入物具有热 耐蚀性指数至少为5.0,K1C断裂韧度至少为7.0MPa-m1 / 2。 金属表面还可以具有耐热腐蚀金属陶瓷涂层,其耐热侵蚀性指数至少为5.0。 该方法提供的优点尤其包括优异的耐高温侵蚀和耐腐蚀性以及突出的断裂韧性,以及与处理单元的母材的突出的热膨胀相容性。 该方法特别适用于保护过程容器,输送管线和过程管道,热交换器,旋风分离器,滑阀门和引导件,进料嘴,曝气喷嘴,热阱,阀体,内部立管,偏转屏蔽,砂筛和油 采砂设备。

    Erosion Resistant Cermet Linings For Oil & Gas Exploration, Refining and Petrochemical Processing Applications
    8.
    发明申请
    Erosion Resistant Cermet Linings For Oil & Gas Exploration, Refining and Petrochemical Processing Applications 有权
    石油和天然气勘探,炼油和石化加工应用的耐腐蚀金属陶瓷衬片

    公开(公告)号:US20110094627A1

    公开(公告)日:2011-04-28

    申请号:US12912505

    申请日:2010-10-26

    摘要: The present invention is directed to a method for protecting metal surfaces in oil & gas exploration and production, refinery and petrochemical process applications subject to solid particulate erosion at temperatures of up to 1000° C. The method includes the step of providing the metal surfaces in such applications with a hot erosion resistant cermet lining or insert, wherein the cermet lining or insert includes a) about 30 to about 95 vol % of a ceramic phase, and b) a metal binder phase, wherein the cermet lining or insert has a HEAT erosion resistance index of at least 5.0 and a K1C fracture toughness of at least 7.0 MPa-m1/2. The metal surfaces may also be provided with a hot erosion resistant cermet coating having a HEAT erosion resistance index of at least 5.0. Advantages provided by the method include, inter alia, outstanding high temperature erosion and corrosion resistance in combination with outstanding fracture toughness, as well as outstanding thermal expansion compatibility to the base metal of process units. The method finds particular application for protecting process vessels, transfer lines and process piping, heat exchangers, cyclones, slide valve gates and guides, feed nozzles, aeration nozzles, thermo wells, valve bodies, internal risers, deflection shields, sand screen, and oil sand mining equipment.

    摘要翻译: 本发明涉及一种用于在高达1000℃的温度下保护固体颗粒物侵蚀的石油和天然气勘探和生产,炼油和石化工艺应用中的金属表面的保护方法。该方法包括以下步骤: 具有耐热蚀金属陶瓷衬里或插入物的这种应用,其中金属陶瓷衬里或插入物包括a)约30至约95体积%的陶瓷相,和b)金属粘合剂相,其中金属陶瓷衬里或插入物具有热 耐蚀性指数至少为5.0,K1C断裂韧度至少为7.0MPa-m1 / 2。 金属表面还可以具有耐热腐蚀金属陶瓷涂层,其耐热侵蚀性指数至少为5.0。 该方法提供的优点尤其包括优异的耐高温侵蚀和耐腐蚀性以及突出的断裂韧性,以及与处理单元的母材的突出的热膨胀相容性。 该方法特别适用于保护过程容器,输送管线和过程管道,热交换器,旋风分离器,滑阀门和引导件,进料嘴,曝气喷嘴,热阱,阀体,内部立管,偏转屏蔽,砂筛和油 采砂设备。

    Erosion resistant cermet linings for oil & gas exploration, refining and petrochemical processing applications
    9.
    发明申请
    Erosion resistant cermet linings for oil & gas exploration, refining and petrochemical processing applications 有权
    用于油气勘探,精炼和石化加工应用的耐腐蚀金属陶瓷衬里

    公开(公告)号:US20080003125A1

    公开(公告)日:2008-01-03

    申请号:US11479680

    申请日:2006-06-30

    IPC分类号: B22F7/00

    摘要: The present invention is directed to a method for protecting metal surfaces in oil & gas exploration and production, refinery and petrochemical process applications subject to solid particulate erosion at temperatures of up to 1000° C. The method includes the step of providing the metal surfaces in such applications with a hot erosion resistant cermet lining or insert, wherein the cermet lining or insert includes a) about 30 to about 95 vol % of a ceramic phase, and b) a metal binder phase, wherein the cermet lining or insert has a HEAT erosion resistance index of at least 5.0 and a K1C fracture toughness of at least 7.0 MPa-m 1/2. The metal surfaces may also be provided with a hot erosion resistant cermet coating having a HEAT erosion resistance index of at least 5.0. Advantages provided by the method include, inter alia, outstanding high temperature erosion and corrosion resistance in combination with outstanding fracture toughness, as well as outstanding thermal expansion compatibility to the base metal of process units. The method finds particular application for protecting process vessels, transfer lines and process piping, heat exchangers, cyclones, slide valve gates and guides, feed nozzles, aeration nozzles, thermo wells, valve bodies, internal risers, deflection shields, sand screen, and oil sand mining equipment.

    摘要翻译: 本发明涉及一种用于在高达1000℃的温度下保护固体颗粒物侵蚀的石油和天然气勘探和生产,炼油和石化工艺应用中的金属表面的保护方法。该方法包括以下步骤: 具有耐热侵蚀金属陶瓷衬里或插入物的这种应用,其中金属陶瓷衬里或插入物包括a)约30至约95体积%的陶瓷相,和b)金属粘合剂相,其中金属陶瓷衬里或插入物具有热 至少5.0的耐冲击性指数和至少7.0MPa-m 1/2的K 1C断裂韧性。 金属表面还可以具有耐热腐蚀金属陶瓷涂层,其耐热侵蚀性指数至少为5.0。 该方法提供的优点尤其包括优异的耐高温侵蚀和耐腐蚀性以及突出的断裂韧性,以及与处理单元的母材的突出的热膨胀相容性。 该方法特别适用于保护过程容器,输送管线和过程管道,热交换器,旋风分离器,滑阀门和引导件,进料嘴,曝气喷嘴,热阱,阀体,内部立管,偏转屏蔽,砂筛和油 采砂设备。