公开(公告)号：US06765051B2

公开(公告)日：2004-07-20

申请号：US10365479

申请日：2003-02-13

申请人： Hidemi Yazawa ,  Etsuji Oono ,  Hideki Oka ,  Hiroyuki Wakabayashi ,  Kazuo Kato

发明人： Hidemi Yazawa ,  Etsuji Oono ,  Hideki Oka ,  Hiroyuki Wakabayashi ,  Kazuo Kato

IPC分类号： C08J510

CPC分类号： C08L61/06 ,  C08K3/26 ,  C08K3/34 ,  C08K3/346 ,  C08K7/14 ,  C08K2003/265 ,  C08L61/28

摘要： A phenol resin composition for forming pulleys used in motor vehicles is disclosed. The composition comprises 35 to 45 wt % of resol, 35 to 45 wt % of glass fiber, 5 to 15 wt % of one or more inorganic powders selected from the group consisting of calcium carbonate, clay, and wallastonite, and 1 to 3 wt % of polyvinyl butyral. The phenol resin pulley for motor vehicles is almost free from swelling or shell cracking on the surface at a high temperature of 250° C. or more and exhibits high mechanical strength and superior thermal shock resistance.

摘要翻译： 公开了一种用于形成用于机动车辆的滑轮的酚醛树脂组合物。 该组合物包含35〜45重量％的甲阶酚醛树脂，35〜45重量％的玻璃纤维，5〜15重量％的一种或多种选自碳酸钙，粘土和硅酸镁的无机粉末，和1〜3重量％ ％的聚乙烯醇缩丁醛。 汽车用酚醛树脂皮带轮在250℃以上的高温下几乎没有表面膨胀或壳体破裂，表现出较高的机械强度和优异的耐热冲击性。

公开(公告)号：US06559218B2

公开(公告)日：2003-05-06

申请号：US09986278

申请日：2001-11-08

申请人： Hidemi Yazawa ,  Etsuji Oono ,  Hideki Oka ,  Hiroyuki Wakabayashi ,  Kazuo Kato

发明人： Hidemi Yazawa ,  Etsuji Oono ,  Hideki Oka ,  Hiroyuki Wakabayashi ,  Kazuo Kato

IPC分类号： C08J510

CPC分类号： C08L61/06 ,  C08K3/26 ,  C08K3/34 ,  C08K3/346 ,  C08K7/14 ,  C08K2003/265 ,  C08L61/28

摘要： A phenol resin composition for forming pulleys used in motor vehicles is disclosed. The composition comprises 35 to 45 wt % of resol, 35 to 45 wt % of glass fiber, 5 to 15 wt % of one or more inorganic powders selected from the group consisting of calcium carbonate, clay, and wallastonite, and 1 to 3 wt % of polyvinyl butyral. The phenol resin pulley for motor vehicles is almost free from swelling or shell cracking on the surface at a high temperature of 250° C. or more and exhibits high mechanical strength and superior thermal shock resistance.

公开(公告)号：US06355195B1

公开(公告)日：2002-03-12

申请号：US09112455

申请日：1998-07-09

申请人： Atsushi Funatsu ,  Yoshifumi Kimura ,  Hidemi Yazawa

发明人： Atsushi Funatsu ,  Yoshifumi Kimura ,  Hidemi Yazawa

IPC分类号： B29C4514

CPC分类号： B29C45/5675 ,  B29C45/14 ,  B29C45/561 ,  B29K2705/00 ,  C08L61/06 ,  C08L97/00 ,  C08L2666/26

摘要： The invention provides a process for producing a phenolic resin-made pulley having a metal insert embedded therein. The process includes a step of sealing a gate of a mold with a gate-sealing pin, and simultaneously therewith or thereafter moving forward the part or the whole of a movable side die of the mold, which was moved backward, to a predetermined position to mold the pulley, whereby the packing density of the molding material in the cavity is increased.

摘要翻译： 本发明提供一种用于制造嵌入其中的金属嵌件的酚醛树脂制造的滑轮的方法。 该方法包括用门密封销密封模具的浇口的步骤，同时或之后向后移动模具的可移动侧模具的一部分或整体向后移动到预定位置到 模制滑轮，由此模腔中的模塑材料的填充密度增加。

公开(公告)号：US5846470A

公开(公告)日：1998-12-08

申请号：US453275

申请日：1995-05-30

申请人： Atsushi Funatsu ,  Yoshifumi Kimura ,  Hidemi Yazawa

发明人： Atsushi Funatsu ,  Yoshifumi Kimura ,  Hidemi Yazawa

IPC分类号： B29C45/14 ,  B29C45/56 ,  C08L61/06 ,  C08L97/00 ,  B29C70/60 ,  B29C70/70

CPC分类号： B29C45/5675 ,  B29C45/14 ,  B29C45/561 ,  C08L61/06 ,  B29K2705/00 ,  C08L97/00

摘要： The present invention provides a process for producing a phenolic resin-made pulley having a metal insert embedded therein, which process comprises: setting a metal insert in the form of a cylinder or a circular solid shaft in a cavity of a mold having a movable side die, a fixed side die and the cavity, closing the mold in a state in which a part or the whole of the movable side die has been moved backward by a given distance from its predetermined position to be taken when a pulley to be produced has a final shape, injecting a phenolic resin molding material into the cavity to fill the cavity with the molding material, preferably sealing a gate of the mold with a gate-sealing pin, and substantially simultaneously with or after the gate sealing moving forward the part or the whole of the movable side die moved backward, to said predetermined position to mold a phenolic resin-made pulley. This process is particularly effective to mold a phenolic resin-made pulley having holes formed in its disc portion. Said pulley can be produced according to the above process, for example, by closing the mold in a state in which pins used for forming said holes have been moved backward from their predetermined positions to be taken later, injecting a phenolic resin molding material into the cavity to fill the cavity with the molding material, preferably sealing a gate of the mold with a gate-sealing pin, and substantially simultaneously with or after the gate sealing moving forward the pins to said predetermined positions to mold said pulley. The present invention also provides a phenolic resin composition suitably used in the above process for pulley production.

摘要翻译： 本发明提供了一种制造嵌入其中的金属嵌件的酚醛树脂制皮带轮的方法，该方法包括：将具有圆柱形或圆形实心轴形式的金属插入件设置在具有可移动侧的模具的空腔中 模具，固定侧模具和空腔，在所述可动侧模具的一部分或全部已经从要制造的滑轮的预定位置向后移动给定距离的状态下关闭模具， 最终形状，将酚醛树脂模塑材料注入到腔中以用模制材料填充空腔，优选地用浇口密封销密封模具的浇口，并且基本上与浇口密封件向前移动该部件或 整个可移动侧模具向后移动到所述预定位置以模制酚醛树脂制造的滑轮。 该方法对于在其盘部分中形成有孔的酚醛树脂制造的带轮进行模制是特别有效的。 所述滑轮可以根据上述方法制造，例如通过在用于形成所述孔的销已经从其预定位置向后移动的状态下关闭模具，将酚醛树脂模制材料注入到 空腔用模制材料填充空腔，优选地用浇口密封销密封模具的浇口，并且在浇口密封之后基本同时地或者之后，将销向前移动到所述预定位置以模制所述滑轮。 本发明还提供一种适用于上述滑轮制造方法中的酚醛树脂组合物。