公开(公告)号：US08011416B2

公开(公告)日：2011-09-06

申请号：US11528425

申请日：2006-09-28

申请人： Hideyo Osanai ,  Susumu Ibaragi ,  Makoto Namioka

发明人： Hideyo Osanai ,  Susumu Ibaragi ,  Makoto Namioka

IPC分类号： B22D19/00

CPC分类号： C04B37/026 ,  B22D19/00 ,  B32B2311/12 ,  B32B2311/24 ,  C04B2237/122 ,  C04B2237/402 ,  C04B2237/407 ,  H05K1/0306 ,  H05K3/101 ,  H05K2203/128 ,  Y10T428/24917

摘要： To provide a manufacturing apparatus that is capable of manufacturing metal-ceramic composite members in various shapes with high productivity, and a mold member and a manufacturing method therefore. An apparatus for manufacturing a metal-ceramic composite member was made, the apparatus including: a plurality of process regions, namely, an atmosphere replacing/heating part 11, a molten metal push-out part 21, and a cooling part 31; and a guide 48 for allowing a mold to pass through these plural process regions, molds 60 having ceramic members 86 placed therein are successively inserted into a mold inlet 43 provided in this guide 48 to pass through the guide 48 practically in a shielded state from the atmosphere, a molten metal 53 is poured thereto in the molten-metal push-out part 21, and the molten metal 53 is cooled and solidified in the cooling part 31 to join a metal and a ceramic, thereby manufacturing the metal-ceramic composite member.

摘要翻译： 提供一种能够以高生产率制造各种形状的金属 - 陶瓷复合构件的制造装置，以及模具构件和制造方法。 制造金属 - 陶瓷复合构件的制造装置，该装置包括：多个处理区域，即气氛置换/加热部件11，熔融金属推出部件21和冷却部件31; 以及用于允许模具通过这些多个处理区域的引导件48，其中放置有陶瓷构件86的模具60被连续地插入到设置在该引导件48中的模具入口43中，以实质上穿过引导件48处于屏蔽状态 在熔融金属推出部21中注入熔融金属53，在冷却部31中使熔融金属53冷却固化，使金属与陶瓷结合，制造金属 - 陶瓷复合部件 。

公开(公告)号：US20050016707A1

公开(公告)日：2005-01-27

申请号：US10668342

申请日：2003-09-24

申请人： Hideyo Osanai ,  Susumu Ibaragi ,  Makoto Namioka

发明人： Hideyo Osanai ,  Susumu Ibaragi ,  Makoto Namioka

IPC分类号： B22C9/00 ,  B22C9/06 ,  B22C9/22 ,  B22D19/00 ,  H01L23/12 ,  B22D19/04

CPC分类号： B22D19/00

摘要： To provide a mold capable of manufacturing a metal-ceramic composite member in which a predetermined number of ceramic members are joined onto a large joining metal, the large joining metal being free from swell and shrinkage cavity on the surface thereof and high in dimensional precision. A metal-ceramic composite member 3 according to this embodiment is manufactured in such a manner that a predetermined number of metal-ceramic bonded substrates 30 are placed in a mold main body 11 constituting a mold 1, with a ceramic substrate 31 side thereof facing upward, an atmosphere inside and outside the mold 1 is replaced with an inert gas such as a nitrogen gas from the atmosphere, a molten metal 42 is poured and filled in a first joining portion 14 that is formed by the molten metal main body 11 and an upper container 13 and that has a shrinkage cavity inducing portion 16 on a metal material holding portion side and a shrinkage cavity inducing portion 18 on an air vent side, and the molten metal 42 is cooled.

摘要翻译： 为了提供能够制造金属陶瓷复合构件的模具，其中预定数量的陶瓷构件接合到大的接合金属上，大的接合金属在其表面上没有膨胀和收缩空腔，并且尺寸精度高。 制造本实施方式的金属 - 陶瓷复合构件3，将规定数量的金属陶瓷接合基板30配置在构成模具1的模具主体11内，陶瓷基板31侧面朝上 模具1内部和外部的气氛被来自大气的惰性气体如氮气置换，熔融金属42被注入并填充在由熔融金属主体11形成的第一接合部分14和 上部容器13，并且在金属材料保持部侧具有收缩空腔诱导部分16，在通风口侧具有收缩空腔诱导部分18，并且熔融金属42被冷却。

公开(公告)号：US07131483B2

公开(公告)日：2006-11-07

申请号：US10659305

申请日：2003-09-11

申请人： Hideyo Osanai ,  Susumu Ibaragi ,  Makoto Namioka

发明人： Hideyo Osanai ,  Susumu Ibaragi ,  Makoto Namioka

IPC分类号： B22D18/02

CPC分类号： C04B37/026 ,  B22D19/00 ,  B32B2311/12 ,  B32B2311/24 ,  C04B2237/122 ,  C04B2237/402 ,  C04B2237/407 ,  H05K1/0306 ,  H05K3/101 ,  H05K2203/128 ,  Y10T428/24917

摘要： A manufacturing apparatus capable of manufacturing metal-ceramic composite members in various shapes with high productivity, and a mold member and a manufacturing method therefor. An apparatus for manufacturing a metal-ceramic composite member has a plurality of process regions, namely, an atmosphere replacing/heating part, a molten metal push-out part, and a cooling part; and a guide for allowing a mold to pass through these plural process regions. The molds have ceramic members placed therein and are successively inserted into a mold inlet provided in the guide to pass through the guide practically in a shielded state from the atmosphere. A molten metal is poured thereto in the molten-metal push-out part, and the molten metal is cooled and solidified in the cooling part to join a metal and a ceramic, thereby manufacturing the metal-ceramic composite member.

摘要翻译： 一种能够以高生产率制造各种形状的金属 - 陶瓷复合构件的制造装置，以及模具构件及其制造方法。 金属陶瓷复合构件的制造装置具有多个处理区域，即气氛置换/加热部件，熔融金属推出部件和冷却部件; 以及允许模具通过这些多个处理区域的引导件。 模具具有放置在其中的陶瓷构件，并且依次插入设置在引导件中的模具入口中，以实际上在大气中以屏蔽状态穿过引导件。 在熔融金属推出部中注入熔融金属，在冷却部冷却固化熔融金属，使金属和陶瓷结合，制造金属 - 陶瓷复合部件。

公开(公告)号：US20070017652A1

公开(公告)日：2007-01-25

申请号：US11528425

申请日：2006-09-28

申请人： Hideyo Osanai ,  Susumu Ibaragi ,  Makoto Namioka

发明人： Hideyo Osanai ,  Susumu Ibaragi ,  Makoto Namioka

IPC分类号： B22D19/00 ,  B22D11/00

CPC分类号： C04B37/026 ,  B22D19/00 ,  B32B2311/12 ,  B32B2311/24 ,  C04B2237/122 ,  C04B2237/402 ,  C04B2237/407 ,  H05K1/0306 ,  H05K3/101 ,  H05K2203/128 ,  Y10T428/24917

摘要： To provide a manufacturing apparatus that is capable of manufacturing metal-ceramic composite members in various shapes with high productivity, and a mold member and a manufacturing method therefore. An apparatus for manufacturing a metal-ceramic composite member was made, the apparatus including: a plurality of process regions, namely, an atmosphere replacing/heating part 11, a molten metal push-out part 21, and a cooling part 31; and a guide 48 for allowing a mold to pass through these plural process regions, molds 60 having ceramic members 86 placed therein are successively inserted into a mold inlet 43 provided in this guide 48 to pass through the guide 48 practically in a shielded state from the atmosphere, a molten metal 53 is poured thereto in the molten-metal push-out part 21, and the molten metal 53 is cooled and solidified in the cooling part 31 to join a metal and a ceramic, thereby manufacturing the metal-ceramic composite member.

摘要翻译： 提供一种能够以高生产率制造各种形状的金属 - 陶瓷复合构件的制造装置，以及模具构件和制造方法。 制造金属 - 陶瓷复合构件的制造装置，该装置包括：多个处理区域，即气氛置换/加热部件11，熔融金属推出部件21和冷却部件31; 以及用于允许模具通过这些多个处理区域的引导件48，其中放置有陶瓷构件86的模具60被连续地插入到设置在该引导件48中的模具入口43中，以实质上穿过引导件48处于屏蔽状态 在熔融金属推出部21中注入熔融金属53，在冷却部31中使熔融金属53冷却固化，使金属与陶瓷结合，由此制造金属 - 陶瓷复合部件 。

公开(公告)号：US06997233B2

公开(公告)日：2006-02-14

申请号：US10668342

申请日：2003-09-24

申请人： Hideyo Osanai ,  Susumu Ibaragi ,  Makoto Namioka

发明人： Hideyo Osanai ,  Susumu Ibaragi ,  Makoto Namioka

IPC分类号： B22D19/00 ,  B22D19/02 ,  B22D19/04 ,  B22D10/08

CPC分类号： B22D19/00

摘要： To provide a mold capable of manufacturing a metal-ceramic composite member in which a predetermined number of ceramic members are joined onto a large joining metal, the large joining metal being free from swell and shrinkage cavity on the surface thereof and high in dimensional precision. A metal-ceramic composite member 3 according to this embodiment is manufactured in such a manner that a predetermined number of metal-ceramic bonded substrates 30 are placed in a mold main body 11 constituting a mold 1, with a ceramic substrate 31 side thereof facing upward, an atmosphere inside and outside the mold 1 is replaced with an inert gas such as a nitrogen gas from the atmosphere, a molten metal 42 is poured and filled in a first joining portion 14 that is formed by the molten metal main body 11 and an upper container 13 and that has a shrinkage cavity inducing portion 16 on a metal material holding portion side and a shrinkage cavity inducing portion 18 on an air vent side, and the molten metal 42 is cooled.

摘要翻译： 为了提供能够制造金属陶瓷复合构件的模具，其中预定数量的陶瓷构件接合到大的接合金属上，大的接合金属在其表面上没有膨胀和收缩空腔，并且尺寸精度高。 制造本实施方式的金属 - 陶瓷复合构件3，将规定数量的金属陶瓷接合基板30配置在构成模具1的模具主体11内，陶瓷基板31侧面朝上 模具1内部和外部的气氛被来自大气的惰性气体如氮气置换，熔融金属42被注入并填充在由熔融金属主体11形成的第一接合部分14和 上部容器13，并且在金属材料保持部侧具有收缩空腔诱导部分16，在通风口侧具有收缩空腔诱导部分18，并且熔融金属42被冷却。