公开(公告)号：US4902175A

公开(公告)日：1990-02-20

申请号：US935949

申请日：1986-11-28

Applicant: Ingo Faulstich ,  Wolfgang Muller

Inventor： Ingo Faulstich ,  Wolfgang Muller

IPC: B23F23/12 ,  G05B19/23

CPC classification number: G05B19/23 ,  B23F23/12 ,  Y10T408/03 ,  Y10T408/545 ,  Y10T409/101749 ,  Y10T409/30112 ,  Y10T409/307504 ,  Y10T409/308792

Abstract: A method and apparatus for determining the angular position of a workpiece and for positioning the same relative to at least one tool. The workpiece has at least one set of teeth. Pulses are derived from a rotating reference workpiece and from a reference shaft which has a known gear ratio with the reference workpiece, and consequently also turns. A first phase measurement is undertaken between the pulses, the result of which is stored as the reference value. The reference workpiece is replaced with a workpiece which is to be machined and which is provided with teeth. A second phase measurement between the pulses of the refernece shaft and of the reference workpiece are undertaken in a second measuring operation. The reference value of the first phase meaasurement is compared with the result of the second phase measurement. The workpiece is turned relative to the reference shaft in conformity with the difference between the two measured values.

Abstract translation: 一种用于确定工件的角位置并相对于至少一个工具定位工件的方法和装置。 工件具有至少一组齿。 脉冲来自旋转的参考工件以及与参考工件具有已知传动比的参考轴，因此也转动。 在脉冲之间进行第一相位测量，其结果作为参考值存储。 基准工件由待加工的工件代替，并且设有齿。 在第二测量操作中进行转轴和参考工件的脉冲之间的第二相位测量。 将第一相位测量的参考值与第二相位测量的结果进行比较。 工件相对于参考轴转动，符合两个测量值之间的差值。

公开(公告)号：US08323073B2

公开(公告)日：2012-12-04

申请号：US12229400

申请日：2008-08-22

Applicant: Dragan Vucetic ,  Björn Sander ,  Ingo Faulstich

Inventor： Dragan Vucetic ,  Björn Sander ,  Ingo Faulstich

IPC: B24B1/00

CPC classification number: B23F21/02 ,  B23F1/02 ,  B23F21/005 ,  Y10T409/300112

Abstract: A gear grinding tool can be trued and re-profiled. The geometry of the individual profiles in the direction of the tool axis is designed so that at least more than two, preferably all, flanks of the tool are used for rough machining of the work piece flanks, and that during finishing the re-profiled flanks provided only for roughing are set back far enough so that during finishing they do not come into contact with the work piece flanks.

Abstract translation: 齿轮磨削工具可以修整和重新轮廓。 单个轮廓在刀具轴线方向上的几何形状被设计成使得刀具的至少两个，优选地全部的侧面用于工件侧面的粗加工，并且在完成再轮廓侧面 仅为粗加工提供的设备足够远，以便在加工过程中不会与工件侧面接触。

公开(公告)号：US20110250029A1

公开(公告)日：2011-10-13

申请号：US13127811

申请日：2009-11-24

Applicant: Ingo Faulstich ,  Heidelmann Wilfried

Inventor： Ingo Faulstich ,  Heidelmann Wilfried

IPC: B23F1/00

CPC classification number: B23F19/002 ,  B23F5/20 ,  B23F21/18 ,  Y10T409/101431

Abstract: The invention concerns a method of machining the tooth flanks of substantially cylindrical, but crowning-modified gears through a diagonal generating process employing a worm-shaped tool which is modified with a crowning in the direction of its rotary axis, wherein the crowning can be positive or negative (concave crowning), wherein by matching the crowning of the tool to the diagonal ratio, a flank twist is generated by means of the tool and superimposed on the natural flank twist, such that the result of said superposition equals the flank twist required for the work piece.

Abstract translation: 本发明涉及一种通过对角线生成方法来加工大致圆柱形但是凸面改进的齿轮的齿面的方法，所述对角线生成方法采用在其旋转轴线的方向上被凸起改变的蜗轮形工具，其中，冠部可以是正的 或负（凹冠），其中通过将工具的隆起与对角线比例相匹配，通过工具产生侧面扭曲并且叠加在自然侧面扭曲上，使得所述叠加的结果等于所需的侧面扭转 为工作。

公开(公告)号：US4865497A

公开(公告)日：1989-09-12

申请号：US908204

申请日：1986-09-17

Applicant: Ingo Faulstich

Inventor： Ingo Faulstich

IPC: B23F5/16 ,  B23F23/10

CPC classification number: B23F23/10 ,  B23F5/163 ,  Y10T409/101749 ,  Y10T409/109381

Abstract: The method is used for machining flanks of unhardened or hardened, spur-toothed or helical-toothed, internally toothed or externally toothed cylindrical gears by skiving. Basic rotation is produced between a tool and a workpiece. In addition, a helical motion between the tool and the workpiece is produced. The relative motion between the tool and the workpiece is executed with high accuracy, and any variations in the relative motion are corrected. The tooth number z.sub.0 of the tool, for minimizing the effect of the variations of the tool and its mounting, is fixed in such a way that, in the case of z.sub.0 .gtoreq.z.sub.2 (z.sub.2 is the tooth number of the workpiece, z.sub.0 is the tooth number of the skiving tool), the ratio i=z.sub.0 /z.sub.2, and in the case of z.sub.0 >z.sub.2, the reciprocal of the ratio 1/i=z.sub.2 /z.sub.0, result in an integral value or the ratio of two integral numbers, the amount of which is as small as possible.

Abstract translation: 该方法用于通过刮削来加工未硬化或硬化，齿形或螺旋齿形，内齿齿轮或外齿圆柱齿轮的侧面。 在工具和工件之间产生基本旋转。 此外，产生了工具和工件之间的螺旋运动。 以高精度执行工具和工件之间的相对运动，并且校正相对运动的任何变化。 用于最小化工具变化和其安装的影响的工具的齿数z0以这样的方式固定，使得在z0> / = z2（z2是工件的齿数）的情况下，z0 是切削刀具的齿数），比率i = z0 / z2，在z0> z2的情况下，比率1 / i = z2 / z0的倒数导致积分值或两者的比值 整数，其数量尽可能小。

公开(公告)号：US07937182B2

公开(公告)日：2011-05-03

申请号：US12154312

申请日：2008-05-22

Applicant: Ingo Faulstich

Inventor： Ingo Faulstich

IPC: G06F19/00 ,  B23F19/00

CPC classification number: B23F19/002 ,  B23F5/04 ,  Y10T409/101113 ,  Y10T409/104929

Abstract: By coordinating the amount and course of the crowning of the tool and the diagonal ratio, a twist is created with a simple tool, and superimposed on the natural twist, thus resulting in the twist required for the work piece. Furthermore, an additional portion of the crowning is superimposed on the portion of the crowning of the work piece which is the result of the crowning of the tool during the machining in the diagonal method, thus resulting in the required crowning of the work piece, with the additional portion of the crowning being generated by changing the spacing between tool and work piece during the machining.

Abstract translation: 通过协调工具的隆起量和对角线比例的数量和过程，用简单的工具产生扭曲，并叠加在自然扭曲上，从而导致工件所需的扭曲。 此外，另外的隆起部分叠加在工件的隆起部分上，这是在对角线方法中的加工期间由于工具的隆起的结果，从而导致工件所需的凸面，与 通过在加工期间改变工具和工件之间的间距而产生隆起的附加部分。

公开(公告)号：US4954027A

公开(公告)日：1990-09-04

申请号：US350897

申请日：1989-05-12

Applicant: Ingo Faulstich

Inventor： Ingo Faulstich

IPC: B23F1/02 ,  B23F1/06 ,  B23F17/00 ,  B23F21/02 ,  B23F21/14

CPC classification number: B23F17/00 ,  B23F21/02 ,  B23F21/14 ,  Y10T409/103975 ,  Y10T409/10795

Abstract: A process for the discontinuous profile grinding or milling of gear wheels with wheel-type or shank-type tools which includes setting approximate parameters for the workpiece to be worked by the tool so as to avoid large profile deviations, determining by calculation or trial the profile of the workpiece following work thereon, comparing the work profile with the predetermined profile of the finished workpiece, and resetting the parameters as necessary to correspond the actual work profile with the required profile for the workpiece.

Abstract translation: 用于轮型或柄型刀具的不连续轮廓磨削或铣削的方法，其包括为工具加工的工件设置近似参数，以避免大的轮廓偏差，通过计算或试验确定轮廓 的工件，将工件轮廓与成品工件的预定轮廓进行比较，并根据需要重新设定参数，以将实际工件轮廓与工件所需的轮廓对应。

公开(公告)号：US20080292420A1

公开(公告)日：2008-11-27

申请号：US12154312

申请日：2008-05-22

Applicant: Ingo Faulstich

Inventor： Ingo Faulstich

IPC: B23F19/00 ,  B23F5/04 ,  B23F21/02

CPC classification number: B23F19/002 ,  B23F5/04 ,  Y10T409/101113 ,  Y10T409/104929

Abstract: By coordinating the amount and course of the crowning of the tool and the diagonal ratio, a twist is created with a simple tool, and superimposed on the natural twist, thus resulting in the twist required for the work piece. Furthermore, an additional portion of the crowning is superimposed on the portion of the crowning of the work piece which is the result of the crowning of the tool during the machining in the diagonal method, thus resulting in the required crowning of the work piece, with said additional portion of the crowning being generated by changing the spacing between tool and work piece during the machining.

Abstract translation: 通过协调工具的隆起量和对角线比例的数量和过程，用简单的工具产生扭曲，并叠加在自然扭曲上，从而导致工件所需的扭曲。 此外，另外的隆起部分叠加在工件的隆起部分上，这是在对角线方法中的加工期间由于工具的隆起的结果，从而导致工件所需的凸面，与 通过在加工期间改变工具和工件之间的间距来产生隆起的附加部分。

公开(公告)号：US07402007B2

公开(公告)日：2008-07-22

申请号：US10319303

申请日：2002-12-13

Applicant: Siegfried Fahrer ,  Ingo Faulstich ,  Klaus Peiffer

Inventor： Siegfried Fahrer ,  Ingo Faulstich ,  Klaus Peiffer

IPC: B23F5/20

CPC classification number: B23F23/10 ,  Y10T409/103975 ,  Y10T409/10477 ,  Y10T409/10795

Abstract: A method of machining cylindrical gears with internal or external gearing on a machine with a tool wherein a gear is positioned on a machine, the gear having an axis of rotation (D). The gear is then evaluated to establish a gear guiding axis (F) and the position of the gear guiding axis (F) relative to the axis of rotation (D) is determined. The gear is machined by displacing the tool in the direction of the gear guiding axis (F).

Abstract translation: 在具有工具的机器上加工具有内部或外部传动装置的圆柱形齿轮的方法，其中齿轮位于机器上，齿轮具有旋转轴线（D）。 然后评估齿轮以建立齿轮引导轴线（F），并且确定齿轮引导轴线（F）相对于旋转轴线（D）的位置。 通过沿着齿轮引导轴线（F）的方向移动工具来加工齿轮。

公开(公告)号：US06422924B1

公开(公告)日：2002-07-23

申请号：US09524713

申请日：2000-03-14

Applicant: Ingo Faulstich ,  Wilfried Heidelmann

Inventor： Ingo Faulstich ,  Wilfried Heidelmann

IPC: B24B100

CPC classification number: B23F19/007 ,  Y10S451/90

Abstract: Desired crown width and offset can be obtained on the workpiece in a simple manner and with geometrically simple tools, by adjustment of tool lead modification, the axial spacing between tool and workpiece, or the angle of rotation. Tooth flanks modified to be broad-crowned can be produced with virtually any offsets in the one-flank or two-flank process. Theoretically exact results are obtained even after shifting of the tool, and the active tool length required for machining a workpiece may be freely selected over a wide range.

Abstract translation: 可以通过简单的方式和几何简单的工具，通过调整工具引线修改，工具和工件之间的轴向间隔或旋转角度，在工件上获得所需的冠宽和偏移。 可以在单面或双面工艺中几乎任何偏移产生修饰成宽冠状的齿面。 即使在刀具移位之后，也可获得理论上的精确结果，并且可以在宽范围内自由地选择加工工件所需的主动刀具长度。

公开(公告)号：US5890950A

公开(公告)日：1999-04-06

申请号：US975882

申请日：1997-11-21

Applicant: Ingo Faulstich

Inventor： Ingo Faulstich

IPC: B23F19/00 ,  B23F19/05 ,  B23F19/06 ,  B23F21/03 ,  B23F21/28 ,  B24B1/00

CPC classification number: B23F21/03 ,  B23F19/007 ,  B23F19/05 ,  B23F19/06 ,  B23F21/28 ,  Y10T409/105088 ,  Y10T409/105724 ,  Y10T409/107632

Abstract: A method for shaving and shave grinding tooth flanks of cylindrical workpiece gear wheels, especially, flank-line modified gear wheels, and for profiling tools needed for shave-grinding cylindrical workpiece gear wheels. During the machining of gear wheels, certain areas of the gear wheel need to be machined more so than other areas, meaning that some areas require more material to be removed than other areas. As a result, certain areas of the tool are not uniformly worn, but rather the area of the tool which removes the most material is worn more quickly than other areas of the tool. Similarly, if certain areas of the gear wheel are harder than other areas, the tool performing the actual machining will wear at a corresponding rate. The present invention avoids such non-uniform wear by providing greater areas of cutting surface on the tool performing the actual machining in the positions which are required to remove the most material, or which are required to machine the hardest surfaces of the workpiece.

Abstract translation: 一种用于刮削和刮削圆柱形工件齿轮的齿面的方法，特别是侧面修改的齿轮，以及用于刮削圆柱形工件齿轮所需的成型工具。 在齿轮加工过程中，齿轮的某些区域需要比其他区域加工更多，这意味着某些区域需要比其他区域更多的材料去除。 因此，该工具的某些区域不会被均匀地磨损，而是去除最多材料的工具的区域比该工具的其它区域更快地磨损。 类似地，如果齿轮的某些区域比其他区域更硬，则执行实际加工的刀具将以相应的速率磨损。 本发明通过在执行实际加工的刀具上提供更大面积的切割表面来避免这种不均匀的磨损，这些位置是去除大部分材料所需的位置，或者是加工工件最硬表面所需的位置。