Abstract:
The invention concerns a method of generating gear teeth, wherein a workpiece which is to receive a toothed profile and a cutting tool are advanced toward each other in a rolling feed motion until each tooth flank of the gear profile has been generated after several passes of the tool, wherein in each pass a cut surface containing at least one flank cut is generated on the workpiece, wherein an auxiliary motion is superimposed on the rolling motion, which has the effect that the flank cuts generated in at least two immediately consecutive passes will be connected to each other. In addition, the invention also concerns a gear-cutting machine with the requisite control features to perform the method.
Abstract:
Apparatus and method for skiving first and second work pieces using the same skiving tool to machine both work pieces. Flank cutting edges of the skiving tool subjected to a stronger load during machining of the first work piece are subjected to a lesser load during machining of the second work piece and vice versa. Accordingly, a substantially uniform load is subjected to both flank cutting edges overall, resulting in improved uniformity of wear to both flank cutting edges.
Abstract:
A skiving tool for manufacturing a rotationally symmetrical periodical structure on a work piece by means of a power skiving method. The skiving tool comprises a base body comprising a central rotation axis and a plurality of receiving openings and a plurality of cutter bars, fewer than or equal to the number of receiving openings. Each of the receiving openings has an elongate shape having a longitudinal axis, and the receiving openings can be arranged uniformly around the central rotation axis. The longitudinal axes of the receiving openings are generators of a rotation hyperboloid, which is arranged rotationally symmetrical to the central rotation axis.
Abstract:
A device for fabricating a toothing at an inner facing edge of a three-dimensional pot-shaped body produced by forming and fine blanking exclusively implemented by cutting and/or shaving with a fine blanking die and/or a shaving device. The device includes a base plate and a pressure pad between which the pot-shaped body is receivable. A pilot die is received within a hollow space of a die and is biased in an advancement direction of the die such that a portion of the pilot die protrudes from the hollow space and contacts the base of said pot-shaped body before the die when the die is advanced in the working direction. A groove is thereby created between said curved edge of the pot-shaped body and the pilot die for leading a fine blanking burr or shaving chips into the recess of the pot-shaped body. Further advancement of the die fixing and pressing the burr or the chips into the recess.
Abstract:
A method and a tool for fabricating a toothing at a three-dimensional body produced by forming and fine blanking, especially an attachment for car seat components or the like produced out of a flat strip, wherein the flat strip by forming and fine blanking in a tool is formed into a pot-shaped body with inner forms and a substantially evenly curved edge. Afterwards, a toothing is fabricated into the edge radially extending to the inner side of the body. The toothing in the edge of the pot-shaped body is exclusively produced by cutting and/or shaving with a fine blanking die and/or a shaving device, and a burr and/or shaving chips developing during cutting and/or shaving are pressed into a recess in the base of the pot-shaped body allocated to the toothing.
Abstract:
An apparatus is provided for manufacturing a gear component. The apparatus includes a plurality of tooling stocks movable relative to a base. The tooling stocks function to retain a component, as well as operably driving a combination hob/shaver tool and a combination chamfer/debut tool. The apparatus reduces the number of machines required to complete the gear component as well as reducing the cycle time for complete component manufacture. In this way, a more efficient manufacturing system is provided, whereby capital investment and operational costs are reduced.
Abstract:
A relatively simple gear-forming process is disclosed, which enables the production of a set of gears that is especially useful for a particular type of gear pump, and which also produces a set of gears which operates with a high degree of rolling contact. The gears are produced by first forming an initial cutter gear having teeth with cylindrical tips supported by narrow supports, and using this initial cutter on a gear shaper to cut a first gear having bullet-shaped teeth. The first gear can then be used as the cutter on a gear shaper to cut other gears with bullet-shaped teeth or to cut gears with pole-shaped teeth. In a gear pump wherein fluid is forced through an axial passage opening into the space between teeth of the sun gear, the sun gear is formed with pole-shaped teeth while the planetary gear is formed with bullet-shaped teeth.