摘要:
A method for the grinding finish machining of an already toothed gearwheel workpiece in an NC-controlled machine tool, comprising the following steps: a. providing the gearwheel workpiece in the machine tool, b. providing a first grinding tool in the machine tool, c. providing a second grinding tool in the machine tool, d. grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool, e. grinding machining of at least one tooth flank in the transition region to the tooth head of the gearwheel workpiece using the second grinding tool in the machine tool to generate a head edge rounding on the gearwheel workpiece, f. further grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool and/or the second grinding tool in the machine tool.
摘要:
A process for improving the excitation behavior of a ground bevel gear set by altering the surface structure of a gear set member from tooth slot to tooth slot (Teeth 1-3). The method comprises shifting the roll-positions in a way that not every facet or flat (F) is positioned the same way on each flank (2) and/or changing the distances of the roll angle along a tooth slot (delta RPj) whereby flats are spaced unequally (i.e. varying widths) along the tooth. One or more additional processes for altering the surface structure may be included.
摘要:
A method for processing a screw rotor includes a step of rotating a blade holder 2 while shifting the blade holder 2 in X-axis, Y-axis, and Z-axis directions to form a groove on the outer surface of a rotating cylindrical workpiece 1 with a tool 3 using a processing apparatus having a bed 11; a C-axis shaft supporter 12 disposed on the bed 11; a C-axis shaft 14 held by the C-axis shaft supporter 12, the C-axis shaft 14 for rotating the cylindrical object 1; a column 13 disposed on the bed 11; the blade holder 2 rotatably held by the column 13; and the tool 3 attached to the blade holder 2.
摘要:
A method for shaving and shave grinding tooth flanks of cylindrical workpiece gear wheels, especially, flank-line modified gear wheels, and for profiling tools needed for shave-grinding cylindrical workpiece gear wheels. During the machining of gear wheels, certain areas of the gear wheel need to be machined more so than other areas, meaning that some areas require more material to be removed than other areas. As a result, certain areas of the tool are not uniformly worn, but rather the area of the tool which removes the most material is worn more quickly than other areas of the tool. Similarly, if certain areas of the gear wheel are harder than other areas, the tool performing the actual machining will wear at a corresponding rate. The present invention avoids such non-uniform wear by providing greater areas of cutting surface on the tool performing the actual machining in the positions which are required to remove the most material, or which are required to machine the hardest surfaces of the workpiece.
摘要:
A multi-spindle synchronous drive unit for synchronously driving a plurality of spindles, includes a plurality of motors for respectively driving the spindles, a plurality of encoders for respectively detecting rotational positions of the motors, a plurality of phase locked loop control units for respectively controlling a drive of the motors and for receiving as feedback signals detection signals respectively output by the encoders, a reference pulse oscillator for outputting a pulse signal, and a plurality of multipliers for multiplying the pulse signal by multiplication factors respectively corresponding to rotational speed ratios of the spindles and for respectively outputting speed command pulse signals to the phase locked loop control unit.
摘要:
A secondary working apparatus for secondarily machining a blank formed with internal serrations on a cylindrical plane, comprising a stationary housing structure, support means for supporting the blank with the center axis of the cylindrical plane fixed with respect to the housing structure, a plurality of shafts each having a center axis parallel with the center axis of the cylindrical plane and rotatable with respect to the housing structure about an axis coincident with the center axis of the shaft and an axis coincident with the center axis of the cylindrical plane, each of the shafts having a cylindrical eccentric axial portion having a center axis parallel with and radially offset from the center axis of the shaft, cylindrical machining tools coaxially carried on the eccentric axial portions of the shafts, respectively, and each having a center axis coincident with the center axis of the eccentric axial portion of each of the shafts, and an annular guide gear coaxially held in position about the center axis of the cylindrical plane and formed with internal teeth to be held in mesh with the internal serrations of the blank, the internal teeth being equal in number to the internal serrations of the blank and being cut with outwardly shifted tooth profiles, the guide gear being preferably constructed of highly elastic metal, such as spring steel.
摘要:
An apparatus and tool for the precision working of gears, particularly by a gear shaving process. The process involves the step of changing the direction of rotation between the workpiece and the tool approximately starting with half of the advance path and the smallest distance between the axes. The optimum condition occurs when the direction of rotation is changed prior to reaching the smallest distance between the axes and the advance is directed at a right angle with respect to the axis of the workpiece or tool. The tool is rotatably supported on a spindle as is the workpiece. The workpiece is driven relative to the tool to advance same relative to the tool. Control devices are provided for controlling the movement of the workpiece relative to the tool. The tool has grooves which extend from the addendum to the dedendum and form cutting edges and the flanks of the teeth have concaved surfaces.
摘要:
A gear shaving machine employing plunge cut (radial infeed with no lateral traverse) in which the rate of relative infeed between a meshed gear-like tool and a work gear is controlled by hydraulic escapement mechanism.
摘要:
A gear finishing operation in which a cutter having a circular array of teeth of the same number and approximate size as that of a gear to be shaved, and having cutting edges at one end of the teeth of identical profile as that to be formed on the gear teeth, the teeth of the cutter being backed off to provide cutting clearance and dimensioned to be received simultaneously in all of the tooth spaces of the gear with circumferential clearance. Relative reciprocation is provided with timed relative circumferential depth feed to shave first one side and then the other of the gear teeth.
摘要:
The method of finishing the sides of the teeth of a roughly formed and hardened gear blank, of which the bottom portions of the grooves between adjacent teeth have been cleared away, by means of a hobbing cutter wherein the top edges of the cutter blades run free of the bottoms of the grooves and the leading surfaces of the blades including both side edges thereof which serve to perform the finish-cutting of the confronting sides of adjacent teeth are inclined in a backward direction at an angle of between 15* and 60* relative to the direction of rotation of the cutter.