摘要:
A highly accurate, long-life grindstone for shaping a gear and a method of fabricating the grindstone, without depending on the accuracy of form of a base metal and without using a special grinding machine or a special lapping machine, are disclosed. A super-abrasive layer (29) of a predetermined thickness is fixedly attached on the outer periphery of a body portion (24) of the base metal (23) formed in a cylinder solid. The super-abrasive layer (29) is metal-bonded, and has the outer periphery thereof formed with a toothed portion (31) in the shape of the teeth of an external gear by electric discharge machining.
摘要:
A method for the precision machining of flanks of gear-wheel-shaped workpieces, in particular those with convex teeth, using an internally toothed tool with crossed axes, in which simultaneous relative movements take place not only in three mutually perpendicular axes but also around an axis perpendicular to the cross-axes angle such that not only the tooth flanks of the tool and the workpiece have tangential contact with one another but also the base body of the tool and of the workpiece touch one another at a point of contact IV of which the position changes continuously, and a straight line g orthogonally penetrating the base body of the tool and the base body of the workpiece at the point of contact not only intersects the axis C1 of the workpiece or of its base body and the axis C2 of the tool or its base body (points III, II), but also passes through the center I of an ideal sphere K1 which adapts itself to the base body of the workpiece at the point of contact IV. If a tool with convex teeth is used, the straight line g should also pass through the center V of an ideal sphere K2 which adapts to the base body of the tool at the point of contact IV. In addition, tools suitable for this method are proposed and possible ways of appropriately dressing them.
摘要:
A gear finishing apparatus having a construction in which a support gear supported by a finishing wheel holding section can support and fix a plurality of finishing wheels in parallel, wherein a finishing wheel holding section makes it possible to move an operating portion for holding and rotating the finishing wheel in a direction parallel to the axis of the finishing wheel and to fix it at predetermined positions within the extent of the movement. If the plurality of finishing wheels are attached to the support gear and the positions thereof are adjusted in advance, a new finishing wheel in an adjusted position can be brought into a processing position by moving and fixing the operating portion of the finishing wheel holding section when one of the attached finishing wheels is worn out, thereby obtaining a rapid and continuous finish processing. Further, if different kinds of finishing wheels are attached in advance, the time required for finishing different kinds of gears to be processed can be reduced.
摘要:
The present disclosure relates to a method for the manufacture of a workpiece having a corrected gear geometry and/or a modified surface structure, in particular by a hard finishing process, in particular generation grinding or honing. Provision is made in this respect that it is achieved by a direct generation of a wobble movement and/or of an eccentricity of the tool that a modification, in particular a profile modification or profile waviness, and/or a defined periodic flank waviness is generated on the active surface of the workpiece machined therewith.
摘要:
The invention relates to a composite honing ring comprising a honing part and a carrier part, whereby both components are made of different materials and can contain plastic resins in particular. The invention is characterized in that the abrasive honing part (1) has a low porosity, especially less than 5%, and preferably contains fibrous reinforcing elements. The carrier part has higher elasticity than the honing part. Since the carrier part is elastic, it damps machine vibrations and bearing vibration received by said carrier part.