摘要:
A quick-change material module of a stencil wiper assembly for wiping a stencil of a stencil printer includes a supply roller to receive a roll of material, a take-up roller to receive used material, and a drive to move the material across the stencil between the supply roller and the take-up roller. The supply roller is designed to move between an operating position in which the module functions to wipe the stencil and a changing position in which the supply roller is accessible to change the roll of material. A pivot mechanism is further disclosed for pivoting the supply roller between the operating and changing positions. A frame supports the supply roller, the take-up roller, and the drive. The pivot mechanism includes at least one pivot arm having one end rotatably attached to the supply roller and an opposite end pivotably attached to the frame. A method for changing a roll of material within a quick-change material module of a stencil wiper assembly designed to wipe a stencil of a stencil printer is further disclosed.
摘要:
A system for depositing solder paste on a print window of a printed circuit board through a stencil includes a housing providing a printing chamber, a depositor configured to move relative to the housing and to deposit the solder paste, a support device disposed in the printing chamber and configured to receive the circuit board and to selectively hold the circuit board stationary relative to the housing, a loading mechanism configured to receive the circuit board and to transport the circuit board along a second direction to the support device, a controller coupled and configured to control dispensing of the solder paste by the depositor and the transporting of the circuit board by the loading mechanism, and a rotational apparatus coupled to the support device and configured to rotate the support device, where the controller is configured to cause the rotational apparatus to rotate the support device more than about 10° and to cause the depositor to deposit solder paste onto the circuit board after the rotational device has rotated the support device more than about 10°.
摘要:
A stencil printer includes a stencil having a top surface and a bottom surface, a material applicator to apply material on the top surface of the stencil, and a stencil wiper assembly to clean the bottom surface of the stencil in a y-axis direction. The stencil wiper assembly has a wiper blade assembly configured to engage the bottom surface of the stencil and wipe the bottom surface of the stencil when moving the stencil wiper blade assembly along a stencil wiper gantry. The stencil wiper assembly further includes a spot cleaner assembly movably secured to the stencil wiper assembly. The spot cleaner assembly is configured to move in an x-axis direction and to spot clean the bottom of the stencil. A method for spot cleaning a stencil is further disclosed.
摘要:
A vacuum plenum module of a stencil wiper assembly for wiping and removing excess material from a stencil of a stencil printer includes a wiper blade to wipe the stencil, a plenum chamber in fluid communication with the wiper blade, and a vacuum generator attached to and in fluid communication with the plenum chamber to create a vacuum within the plenum chamber. The vacuum plenum module further includes a fluid supply to introduce pressurized fluid into the vacuum generator, and an exhaust to exhaust fluid from the vacuum generator. The vacuum generator includes at least one vacuum ejector adapted to create the vacuum. The vacuum plenum module is further configured to move between a first position in which the vacuum plenum is spaced away from the stencil and a second position in which the vacuum plenum engages the stencil. A method of cleaning a stencil is further disclosed.
摘要:
A stencil printer for printing viscous material on a substrate includes a frame, a stencil coupled to the frame, and a print head, coupled for the frame, to deposit and print viscous material over the stencil. The stencil printer further includes a substrate support to support a substrate in a print position and a substrate clamping assembly to clamp the substrate in the print position. In a certain embodiment, the substrate clamping assembly includes a pair of rail members coupled to the frame. The rail members are adapted to engage opposite edges of the substrate. The substrate clamping assembly further includes a pair of foils, one for each rail member, with each foil being releasably secured to the rail member in a position so that the foil overlies the substrate. The substrate clamping assembly also includes a pair of clamping members, one for each rail member and foil, to releasably secure the foil in place on the rail member.
摘要:
A printer includes a print head for dispensing viscous material, such as solder paste. The print head defines a chamber and includes at least one source port and a dispensing slot. Within the chamber, a flexible membrane segregates the chamber into a dispensing region and an activation region. Viscous material flows from a supply mounted to the source port, into the dispensing region and out the slot. A displacement mechanism is positioned to displace the flexible membrane to reduce the volume of dispensing region and to thereby dispense viscous material through the slot. The print head also includes a removable envelope through which the viscous material flows and contacts as it passes through the envelope.
摘要:
A stencil printer includes a stencil having a top surface and a bottom surface, a material applicator to apply material on the top surface of the stencil, and a stencil wiper assembly to clean the bottom surface of the stencil in a y-axis direction. The stencil wiper assembly has a wiper blade assembly configured to engage the bottom surface of the stencil and wipe the bottom surface of the stencil when moving the stencil wiper blade assembly along a stencil wiper gantry. The stencil wiper assembly further includes a spot cleaner assembly movably secured to the stencil wiper assembly. The spot cleaner assembly is configured to move in an x-axis direction and to spot clean the bottom of the stencil. A method for spot cleaning a stencil is further disclosed.
摘要:
A stencil printer for printing material on a substrate includes a frame, a stencil coupled to the frame, and a substrate support assembly coupled to the frame. The substrate support assembly is configured to support the substrate. A print head gantry is coupled to the frame. The print head gantry is configured to move with respect to the frame in one of an x-axis and a y-axis direction. A print head is coupled to the print head gantry. The print head is configured to print material on the substrate through the stencil. An imaging gantry is coupled to the frame and is disposed between the stencil and the substrate support assembly. The imaging gantry is configured to move with respect to the frame in x-axis and y-axis directions. An imaging system, which is coupled to the imaging gantry, is configured to capture images of at least one of the stencil and the substrate when supported by the substrate support assembly. A device is coupled to the imaging gantry and is configured to perform a secondary operation. Methods of printing material are further disclosed.
摘要:
An apparatus for depositing viscous material on an electronic substrate includes a frame, a unit coupled to the frame, the unit being configured to deposit material on the electronic substrate, and a substrate support assembly coupled to the frame. The substrate support assembly is configured to support the electronic substrate. The substrate support assembly includes a plurality of support elements, a table coupled to the frame, the table having a support surface to support at least one support element of the plurality of support elements, a placement head configured to releasably secure the at least one support element, and a transport device coupled to the frame and the placement head. The transport device is configured to move the placement head relative to the table in both X and Y directions to place the at least one support element on the support surface of the table in a predetermined position. The apparatus further includes an imaging system coupled to the frame and a controller coupled to the imaging system. The imaging system is configured to capture images of the support surface of the table. The controller is configured to verify whether the at least one support element is placed on the predetermined position on the support surface of the table based on images captured by the imaging system. Other embodiments of the apparatus and related methods are further disclosed.
摘要:
A stencil printer for printing viscous material on an electronic substrate includes a stencil having apertures formed therein, and a print head positioned over the stencil and configured to deposit viscous material within the apertures of the stencil. The print head includes a housing defining an elongate chamber, a source port defining a passage having an inlet positioned to allow viscous material to flow into the elongate chamber, a pair of blades defining a slot that provides an outlet from which viscous material can flow out of the elongate chamber, an elongate plunger movable in the elongate chamber to reduce a volume of viscous material within the elongate chamber, and at least one sensor to detect pressure of the viscous material within the elongate chamber.