公开(公告)号：US20050218556A1

公开(公告)日：2005-10-06

申请号：US10817025

申请日：2004-04-02

申请人： Joseph Donatti ,  Andrew Mellentine ,  Nelson Williams ,  Ian Williams

发明人： Joseph Donatti ,  Andrew Mellentine ,  Nelson Williams ,  Ian Williams

IPC分类号： B01F15/02 ,  B05B7/04 ,  B05B7/16 ,  B05B7/32 ,  B05D1/02 ,  B29B7/76 ,  B29C31/00 ,  B29C41/08 ,  B29C44/36 ,  B60R13/00

CPC分类号： B29B7/7631 ,  B29B7/325 ,  B29B7/7673 ,  B29B7/7689 ,  B29B7/7694

摘要： An apparatus for spraying polyurethane to form a skin on a mold. Polyurethane forming constituents are provided from a plurality of separate supply sources to separate recirculating fluid circuits. A mix head receives polyurethane constituents from the fluid circuits and mixes them to form a polyurethane mixture. A hydraulically operated valve controls the flow of the polyurethane constituents. The valve has a first position in which the polyurethane components are permitted to flow into the chamber of the mix head. The polyurethane mixture is then dispensed through a spray nozzle assembly. When the valve is in a second position, the polyurethane constituents are recirculated through the fluid circuits. A liquid solvent may be injected into the mix head under pressure to purge the mixture from the mix head and spray nozzle assembly in the second position.

摘要翻译： 一种用于喷涂聚氨酯以在模具上形成皮肤的装置。 聚氨酯形成成分由多个单独的供应源提供以分离再循环流体回路。 混合头从流体回路接收聚氨酯成分，并将它们混合以形成聚氨酯混合物。 液压操作阀控制聚氨酯成分的流动。 阀具有第一位置，其中允许聚氨酯部件流入混合头的腔室。 然后通过喷嘴组件分配聚氨酯混合物。 当阀处于第二位置时，聚氨酯组分通过流体回路再循环。 液体溶剂可以在压力下注入混合头中，以将混合物从混合头和喷嘴组件中排出到第二位置。

公开(公告)号：US20070145641A1

公开(公告)日：2007-06-28

申请号：US11275306

申请日：2005-12-22

申请人： Joseph Donatti ,  Ian Williams ,  Nelson Williams

发明人： Joseph Donatti ,  Ian Williams ,  Nelson Williams

IPC分类号： B28B1/32

CPC分类号： B29C44/0461 ,  B60R13/02

摘要： The present invention relates a vehicle interior trim panel. In at least one embodiment, the panel may be made by providing a spray mold having a mold surface, spraying colored polyurethane material proximate the surface of the tool to form a colored polyurethane skin layer, and spraying expandable polyurethane material onto the skin layer to form a resilient layer on the colored polyurethane skin layer. The colored polyurethane skin layer and the resilient layer form a colored composite skin which can be removed from the tool and secured to a substrate to form a vehicle interior trim panel.

摘要翻译： 本发明涉及一种车辆内装饰板。 在至少一个实施例中，面板可以通过提供具有模具表面的喷雾模具来制造，在工具的表面附近喷洒着色聚氨酯材料以形成着色的聚氨酯表层，并将可发性聚氨酯材料喷涂到表层上以形成 在有色聚氨酯表层上的弹性层。 着色的聚氨酯表层和弹性层形成着色的复合表皮，其可以从工具中移除并固定到基底上以形成车辆内装饰板。

公开(公告)号：US20060222775A1

公开(公告)日：2006-10-05

申请号：US10907210

申请日：2005-03-24

申请人： Joseph Donatti ,  Ian Williams ,  Nelson Williams

发明人： Joseph Donatti ,  Ian Williams ,  Nelson Williams

IPC分类号： B05D7/00 ,  B05C5/00

CPC分类号： B29C41/08 ,  B29C44/0461

摘要： In at least one embodiment, the present invention relates to a method and system for making a composite polyurethane skin. In at least one embodiment, the method comprises providing a source of liquid polyol, providing a source of liquid isocyanate, providing a source of liquid low density foaming agent comprising blowing agent and low fogging surfactant, providing a spray mold tool having a mold surface, and providing a spraying device for spraying liquid material at the spray mold tool. The method further comprises, in at least one embodiment, directing polyol and isocyanate to the spraying device to form a polyurethane composition, spraying the polyurethane composition towards the spray mold tool to form a polyurethane skin layer on the spray mold tool, directing polyol, isocyanate and low density foaming agent to the spraying device to form an expandable polyurethane composition, and spraying the expandable polyurethane composition onto the skin layer to form a resilient expandable polyurethane layer on the skin.

摘要翻译： 在至少一个实施方案中，本发明涉及一种制备复合聚氨酯皮肤的方法和系统。 在至少一个实施方案中，该方法包括提供液体多元醇源，提供液体异氰酸酯源，提供包含发泡剂和低雾化表面活性剂的液体低密度发泡剂源，提供具有模具表面的喷雾模具， 并提供用于在喷雾模具工具上喷射液体材料的喷洒装置。 该方法还包括在至少一个实施方案中，将多元醇和异氰酸酯引导至喷雾装置以形成聚氨酯组合物，将聚氨酯组合物喷射到喷雾模具工具，以在喷雾模具上形成聚氨酯表层，引导多元醇，异氰酸酯 和低密度发泡剂，以形成可发性聚氨酯组合物，并将可发性聚氨酯组合物喷涂到皮肤层上，以在皮肤上形成弹性的可膨胀聚氨酯层。

公开(公告)号：US20060008622A1

公开(公告)日：2006-01-12

申请号：US10911922

申请日：2004-08-05

申请人： Glenn Cowelchuk ,  Robert Adams ,  Kenneth Shaner ,  Randy Reed ,  Nelson Williams ,  Joseph Donatti

发明人： Glenn Cowelchuk ,  Robert Adams ,  Kenneth Shaner ,  Randy Reed ,  Nelson Williams ,  Joseph Donatti

IPC分类号： B32B3/00

CPC分类号： B29C70/30 ,  B29C70/086 ,  B29C70/78 ,  B29K2075/00 ,  B29L2031/30 ,  B60R13/02 ,  B60R13/0256 ,  B60R21/045 ,  Y10T428/24479 ,  Y10T428/24996

摘要： Aspects of the present invention include interior vehicle trim panel having a sprayed expanded polyurethane layer and method of making same. In at least one embodiment, the method of making the vehicle interior trim panel comprises providing a skin layer on a spray tool, spraying expandable polyurethane reactive components onto the skin layer to form a resilient layer, and securing a rigid substrate on the resilient layer, such that the resilient layer extends between and connects the skin layer with the substrate to form the vehicle interior trim panel.

摘要翻译： 本发明的方面包括具有喷射发泡聚氨酯层的内部车辆装饰板及其制造方法。 在至少一个实施例中，制造车辆内饰板的方法包括在喷涂工具上提供表层，将可发性聚氨酯反应组分喷涂到表层上以形成弹性层，并将刚性基材固定在弹性层上， 使得弹性层在皮肤层之间延伸并与基底连接，以形成车辆内饰板。

公开(公告)号：US20080113181A1

公开(公告)日：2008-05-15

申请号：US11972121

申请日：2008-01-10

申请人： Glenn Cowelchuk ,  Robert Adams ,  Kenneth Shaner ,  Randy Reed ,  Nelson Williams ,  Joseph Donatti

发明人： Glenn Cowelchuk ,  Robert Adams ,  Kenneth Shaner ,  Randy Reed ,  Nelson Williams ,  Joseph Donatti

IPC分类号： B29C44/06 ,  B29C41/08 ,  B29C41/22

CPC分类号： B29C70/30 ,  B29C70/086 ,  B29C70/78 ,  B29K2075/00 ,  B29L2031/30 ,  B60R13/02 ,  B60R13/0256 ,  B60R21/045 ,  Y10T428/24479 ,  Y10T428/24996

摘要： Aspects of the present invention include interior vehicle trim panel having a sprayed expanded polyurethane layer and method of making same. In at least one embodiment, the method of making the vehicle interior trim panel comprises providing a skin layer on a spray tool, spraying expandable polyurethane reactive components onto the skin layer to form a resilient layer, and securing a rigid substrate on the resilient layer, such that the resilient layer extends between and connects the skin layer with the substrate to form the vehicle interior trim panel.

摘要翻译： 本发明的方面包括具有喷射发泡聚氨酯层的内部车辆装饰板及其制造方法。 在至少一个实施例中，制造车辆内饰板的方法包括在喷涂工具上提供表层，将可发性聚氨酯反应性组分喷涂到表层上以形成弹性层，并将刚性基材固定在弹性层上， 使得弹性层在皮肤层之间延伸并与基底连接，以形成车辆内饰板。

公开(公告)号：US20070128445A1

公开(公告)日：2007-06-07

申请号：US11275040

申请日：2005-12-05

申请人： Nelson Williams ,  Joseph Donatti

发明人： Nelson Williams ,  Joseph Donatti

IPC分类号： B32B27/40

CPC分类号： B29C37/0032 ,  B29C2035/0827 ,  B29C2037/90 ,  B29K2075/00 ,  B29K2105/0032 ,  B29L2031/3005 ,  C09D175/04 ,  Y10T428/31551

摘要： A method of making an article is disclosed in which an in-mold coating is applied to a mold over with a polyurethane forming mixture is applied. A fluorescent dye is mixed with a polyurethane forming mixture to form an ultraviolet enhanced mixture. After forming, the coated article is exposed to a source of ultraviolet light and inspected to identify areas not covered by the in-mold coating. An article of manufacture is disclosed that includes a polyurethane layer having fluorescent dye and an in-mold coating applied to the polyurethane layer. An interior trim part for a vehicle made according to the process is also disclosed.

摘要翻译： 公开了一种制造制品的方法，其中使用将聚合物形成混合物涂于模具上的模内涂层。 将荧光染料与聚氨酯形成混合物混合以形成紫外线增强混合物。 成型后，将涂层制品暴露于紫外线源并进行检查以识别未被模内涂层覆盖的区域。 公开了一种制造方法，其包括具有荧光染料的聚氨酯层和涂覆在聚氨酯层上的模内涂层。 还公开了根据该方法制造的车辆的内饰件。

公开(公告)号：US20060029789A1

公开(公告)日：2006-02-09

申请号：US10912617

申请日：2004-08-05

申请人： Joseph Donatti ,  Nelson Williams ,  Glenn Cowelchuk

发明人： Joseph Donatti ,  Nelson Williams ,  Glenn Cowelchuk

IPC分类号： A61F5/00 ,  B32B3/26

CPC分类号： B29C44/1238 ,  B29C44/145 ,  B29C44/146 ,  B60R13/02 ,  Y10T428/249953

摘要： The present invention provides a vehicle interior trim panel. The panel may be made by providing a spray mold having a mold surface having a cavity having a portion having a height to depth (H/D) ratio of less than 1.0. Polyurethane material can be sprayed proximate the surface of the tool to form a polyurethane skin layer. Expandable polyurethane material can be sprayed onto the skin layer to form a resilient layer. The skin layer and the resilient layer can be removed from the tool and positioning in a mold in a spaced apart relationship from a substrate, with a foam material being introduced between the substrate and the resilient layer to form a foam layer therebetween.

摘要翻译： 本发明提供一种车辆内饰板。 面板可以通过提供具有模具表面的喷射模具制成，该模具表面具有具有小于1.0的高度与深度（H / D）比的部分的空腔。 聚氨酯材料可以在工具的表面附近喷涂以形成聚氨酯表层。 可发泡聚氨酯材料可以喷涂到皮肤层上以形成弹性层。 皮肤层和弹性层可以从工具中移除并且以与衬底隔开的关系定位在模具中，泡沫材料被引入到基底和弹性层之间以在它们之间形成泡沫层。

公开(公告)号：US20060030630A1

公开(公告)日：2006-02-09

申请号：US10912345

申请日：2004-08-05

申请人： Nelson Williams ,  Joseph Donatti

发明人： Nelson Williams ,  Joseph Donatti

IPC分类号： B05D1/36

CPC分类号： C08G18/1875 ,  B05D1/34 ,  B29C41/08 ,  B29C41/22 ,  B29C44/0461 ,  B29C44/06 ,  B29C67/246 ,  B29K2075/00 ,  B29K2105/04 ,  B32B2037/243 ,  B32B2038/0084 ,  B32B2375/00 ,  C08G18/48 ,  C08G2101/0083 ,  C08G2150/60

摘要： The present invention relates to a method and system for making a composite polyurethane skin, said method comprises providing a source of liquid polyol, providing a source of liquid isocyanate, providing a source of liquid blowing agent, providing a spray mold tool having a mold surface, providing a spraying device for spraying liquid material at the spray mold tool, directing polyol and isocyanate to the spraying device to form a polyurethane composition, spraying the polyurethane composition towards the spray mold tool to form a polyurethane skin layer on the spray mold tool, directing polyol, isocyanate and blowing agent to the spraying device to form an expandable polyurethane composition, and spraying the expandable polyurethane composition onto the skin layer to form a resilient expandable polyurethane layer on the skin.

摘要翻译： 本发明涉及一种制备复合聚氨酯皮肤的方法和系统，所述方法包括提供液体多元醇源，提供液体异氰酸酯源，提供液体发泡剂源，提供具有模具表面的喷雾模具 提供用于在喷雾模具工具上喷射液体材料的喷涂装置，将多元醇和异氰酸酯引导至喷涂装置以形成聚氨酯组合物，将聚氨酯组合物喷射到喷雾模具工具上以在喷雾模具上形成聚氨酯表皮层， 将多元醇，异氰酸酯和发泡剂引导至喷涂装置以形成可发性聚氨酯组合物，并将可发性聚氨酯组合物喷涂到皮肤层上，以在皮肤上形成弹性的可膨胀聚氨酯层。

公开(公告)号：US20060028047A1

公开(公告)日：2006-02-09

申请号：US10911122

申请日：2004-08-04

申请人： Robert Adams ,  Kenneth Shaner ,  Nelson Williams ,  John Youngs ,  Glenn Cowelchuk

发明人： Robert Adams ,  Kenneth Shaner ,  Nelson Williams ,  John Youngs ,  Glenn Cowelchuk

IPC分类号： B60J5/00

CPC分类号： B29C44/12 ,  B29C44/04 ,  B29C70/305 ,  B29L2031/3014 ,  B60R13/02

摘要： A method of making an integrated inner trim panel for a vehicle door and an inner trim panel made thereby are disclosed. The method includes sequentially spraying a skin layer, a padding layer, and applying a structural layer in an open mold that defines the facing surface of the inner panel of a door. The integrated inner trim panel may be provided with areas of greater and lesser padding. The skin layer may be formed from a reactant mixture of polyurethane. The padding layer may be a foam polyurethane composition. The structural layer may be a glass-reinforced polyurethane reactant mixture. The inner door panel is an integrated layered structure including a skin layer, a padding layer, and a structural layer. The padding layer may be varied in thickness to provide selectively variable padding in predetermined areas.

摘要翻译： 公开了一种制造用于车门的集成内装饰板和由此制成的内装饰板的方法。 该方法包括顺序地喷涂表层，衬垫层，以及在限定门内面板的相对表面的开模中施加结构层。 集成的内装饰板可以设置有较大和较小填料的区域。 表层可以由聚氨酯的反应混合物形成。 填充层可以是泡沫聚氨酯组合物。 结构层可以是玻璃增强的聚氨酯反应物混合物。 内门板是包括表皮层，衬垫层和结构层的整体分层结构。 填充层可以在厚度上变化，以在预定区域中提供选择性地可变的填充。

公开(公告)号：US20070132272A1

公开(公告)日：2007-06-14

申请号：US11702360

申请日：2007-02-05

申请人： Robert Adams ,  Kenneth Shaner ,  Nelson Williams ,  John Youngs ,  Glenn Cowelchuk

发明人： Robert Adams ,  Kenneth Shaner ,  Nelson Williams ,  John Youngs ,  Glenn Cowelchuk

IPC分类号： B60J9/00

CPC分类号： B29C44/12 ,  B29C44/04 ,  B29C70/305 ,  B29L2031/3014 ,  B60R13/02

摘要： A method of making an integrated inner trim panel for a vehicle door and an inner trim panel made thereby are disclosed. The method includes sequentially spraying a skin layer, a padding layer, and applying a structural layer in an open mold that defines the facing surface of the inner panel of a door. The integrated inner trim panel may be provided with areas of greater and lesser padding. The skin layer may be formed from a reactant mixture of polyurethane. The padding layer may be a foam polyurethane composition. The structural layer may be a glass-reinforced polyurethane reactant mixture. The inner door panel is an integrated layered structure including a skin layer, a padding layer, and a structural layer. The padding layer may be varied in thickness to provide selectively variable padding in predetermined areas.