公开(公告)号：US08371340B2

公开(公告)日：2013-02-12

申请号：US12680842

申请日：2008-12-10

申请人： Shingo Fubuki ,  Kenji Harada

发明人： Shingo Fubuki ,  Kenji Harada

IPC分类号： B21F3/00 ,  B21F3/02

CPC分类号： H01F41/071 ,  H01F41/061

摘要： An edgewise winding method for forming an edgewise winding having a non-circular outer shape including a bent portion, a short side portion, and a long side portion is achieved by feeding a wire by a length corresponding to the short side portion or the long side portion and edgewise bending the wire by a bending jig while rotating an entire winding to form the bent portion. A side surface of the long side portion of the winding is supported by a first support block, a second support block, a first stopper block, a second stopper block, and others.

摘要翻译： 用于形成具有包括弯曲部分，短边部分和长边部分的非圆形外形的扁绕绕组的绕边缠绕方法是通过将导线供给与短边部分或长边相对应的长度来实现的 通过弯曲夹具沿线弯曲线，同时旋转整个绕组以形成弯曲部分。 绕组的长边部分的侧表面由第一支撑块，第二支撑块，第一止动块，第二止动块等支撑。

公开(公告)号：US20100066198A1

公开(公告)日：2010-03-18

申请号：US12530092

申请日：2008-02-25

申请人： Shingo Fubuki ,  Kenji Harada

发明人： Shingo Fubuki ,  Kenji Harada

IPC分类号： H02K3/12 ,  H02K15/06

CPC分类号： H02K15/066 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073

摘要： A method is disclosed for manufacturing a motor stator including: a stator core 30 provided, in an inner surface thereof, with a plurality of slots 32 and a plurality of teeth 31 each radially inwardly extending and tapering toward the center of the stator core, the teeth including at least a first tooth 31A, a second tooth 31B, and a third tooth 31C, and the slots and the teeth being arranged alternately; and a plurality of trapezoidal coils 10 each of which is inserted in each slot, each coil being formed of a rectangular conductor 15 that has a square section and is concentrated-wound into a trapezoidal shape. The method comprises the steps of: individually mounting second and third coils 10B and 10C on the second and third teeth 31B and 31C located on both sides of the first tooth 31A; deforming a first coil 10A with air core before it is mounted on the first tooth 31A, and inserting a first part of the deformed coil 10A into the slot 32A on one side of the first tooth; and inserting a second part of the deformed coil 10A into the slot 32A on the other side of the first tooth 31A.

摘要翻译： 公开了一种用于制造电动机定子的方法，包括：定子芯30，其在其内表面中设置有多个狭槽32和多个齿31，每个齿32径向向内朝向定子芯的中心延伸和渐缩， 包括至少第一齿31A，第二齿31B和第三齿31C的齿，并且所述槽和齿交替布置; 以及多个梯形线圈10，每个线圈10插入每个槽中，每个线圈由矩形导体15形成，该矩形导体15具有矩形截面，并且集中缠绕成梯形形状。 该方法包括以下步骤：将第二和第三线圈10B和10C单独地安装在位于第一齿31A两侧的第二和第三齿31B和31C上; 在将第一线圈10A安装在第一齿31A上之前，将第一线圈10A与空心芯一起变形，并将变形的线圈10A的第一部分插入到第一齿的一侧上的槽32A中; 并将变形的线圈10A的第二部分插入到第一齿31A的另一侧的槽32A中。

公开(公告)号：US09748826B2

公开(公告)日：2017-08-29

申请号：US12991221

申请日：2009-04-20

申请人： Masayuki Matsushita ,  Kenji Harada ,  Shingo Fubuki

发明人： Masayuki Matsushita ,  Kenji Harada ,  Shingo Fubuki

IPC分类号： H01F41/04 ,  B21F1/00 ,  H02K3/04 ,  H01F41/00 ,  H02K15/04 ,  H02K3/18 ,  H01F41/071 ,  H02K15/06

CPC分类号： H02K15/045 ,  H01F41/071 ,  H02K3/18 ,  H02K15/066 ,  Y10T29/49071

摘要： A winding method of forming a coil by edgewise bending a flat rectangular conductor comprises a step of edgewise bending the rectangular conductor to form edgewise bending portions so that two predetermined two adjacent bent portions are formed so that an outward bulging portion to be generated by edgewise-bending of the flat rectangular conductor is generated in a concentrated manner in a side between the two edgewise bent portions, and the side having the bulging portion constitutes each of a pair of opposite sides of the coil.

公开(公告)号：US20100212771A1

公开(公告)日：2010-08-26

申请号：US12680842

申请日：2008-12-10

申请人： Shingo Fubuki ,  Kenji Harada

发明人： Shingo Fubuki ,  Kenji Harada

IPC分类号： B21F3/00 ,  B21D11/00

CPC分类号： H01F41/071 ,  H01F41/061

摘要： An edgewise winding method for forming an edgewise winding having a non-circular outer shape including a bent portion, a short side portion, and a long side portion is achieved by feeding a wire by a length corresponding to the short side portion or the long side portion, and edgewise bending the wire by a bending jig while rotating an entire winding to form the bent portion. A side surface of the long side portion of the winding is supported by a first support block, a second support block, a first stopper block, a second stopper block, and others.

摘要翻译： 用于形成具有包括弯曲部分，短边部分和长边部分的非圆形外形的扁绕绕组的绕边缠绕方法是通过将导线供给与短边部分或长边相对应的长度来实现的 并且通过弯曲夹具沿边弯曲线，同时旋转整个绕组以形成弯曲部分。 绕组的长边部分的侧表面由第一支撑块，第二支撑块，第一止动块，第二止动块等支撑。

公开(公告)号：US20090096313A1

公开(公告)日：2009-04-16

申请号：US12282585

申请日：2007-03-16

申请人： Kenji Harada ,  Yasuji Taketsuna ,  Shingo Fubuki

发明人： Kenji Harada ,  Yasuji Taketsuna ,  Shingo Fubuki

IPC分类号： H02K23/26 ,  H02K15/06

CPC分类号： H02K3/50 ,  H02K3/522 ,  H02K15/0081 ,  H02K15/12 ,  Y10T29/49009

摘要： A stator includes a stator core having a plurality of slots in a direction parallel to the rotating shaft of a rotating electrical machine; and a coil plate laminated body formed by laminating a plurality of I-shaped coil plates, each of which has an insulating film adhered at least on one side, in a diameter direction. In the coil plate laminated body, a plurality of coil plates are inserted inside a resin insulator inserted into the slots so that the insulating film is arranged between the coil plates, and the coil plates are integrally held by the resin insulator. The resin insulator integrally holds the coil plate laminated body of a plurality of phases in the same slot.

摘要翻译： 定子包括：定子铁心，其在与旋转电机的旋转轴平行的方向上具有多个槽; 以及线圈板层叠体，其通过在直径方向上层压多个I字线圈板而形成绝缘膜，所述绝缘膜至少在一侧粘附。 在线圈板层叠体中，将多个线圈板插入到插入槽内的树脂绝缘体内，使得绝缘膜配置在线圈板之间，线圈板由树脂绝缘体一体地保持。 树脂绝缘体将多个相的线圈板层叠体整体地保持在相同的槽中。

公开(公告)号：US20120086298A1

公开(公告)日：2012-04-12

申请号：US13380634

申请日：2010-04-27

申请人： Shingo Fubuki ,  Keita Okumura ,  Kenji Harada

发明人： Shingo Fubuki ,  Keita Okumura ,  Kenji Harada

IPC分类号： H02K3/12 ,  H01F27/28 ,  H02K15/02

CPC分类号： H02K3/18 ,  H01F41/064 ,  H01F41/071 ,  H02K15/045 ,  Y10T29/49009

摘要： Disclosed are a multilayered wound coil, a stator, and a manufacturing method therefor. The stator is provided with: a stator core comprising laminated steel sheets; and a coil which is wound around a teeth section formed on the stator core and has a plurality of layers formed in the circumferential direction of the stator core. The winding of the coil proceeds in either the radial direction or the circumferential direction of the stator core, whichever direction has fewer adjacent conductors, and doubles back at the end in said direction. This reduces the difference in potential between adjacent conductors, making it possible to ensure insulation between adjacent conductors even with a thinner insulating film.

摘要翻译： 公开了一种多层缠绕线圈，定子及其制造方法。 定子设有：定子铁芯，包括层压钢板; 以及卷绕在形成于所述定子铁芯上的齿部的线圈，并且具有沿所述定子铁芯的圆周方向形成的多个层。 线圈的绕组在定子芯的径向或圆周方向上进行，无论哪个方向具有较少的相邻导体，并且在所述方向的末端加倍。 这减小了相邻导体之间的电位差，使得即使用较薄的绝缘膜也可以确保相邻导体之间的绝缘。

公开(公告)号：US20090230807A1

公开(公告)日：2009-09-17

申请号：US12304421

申请日：2007-06-12

申请人： Shingo Fubuki ,  Kenji Harada ,  Yasuji Taketsuna

发明人： Shingo Fubuki ,  Kenji Harada ,  Yasuji Taketsuna

IPC分类号： H02K3/12

CPC分类号： H02K3/18

摘要： A stator includes: a stator core having a plurality of slots in a direction parallel to a rotating shaft of a rotating electric machine; a plurality of coil plate laminated bodies formed in such a manner that a plurality of coil plates each having an insulating film attached to at least one side are laminated in a radial direction; and transition members connecting the coil plate laminated bodies inserted into different ones of the slots. The stator has at least one of a first shape in which at least two transition members are provided so as to cross each other as seen from the direction parallel to the rotating shaft and a second shape in which one coil plate (128) is formed by integrally combined coil plate constituting members (200, 202) each having a substantially flat shape and being bent in a front-back direction as seen from the radial direction.

摘要翻译： 定子包括：定子芯，其在与旋转电机的旋转轴平行的方向上具有多个槽; 多个线圈板层压体以使得至少一面具有绝缘膜的多个线圈板在径向方向上层叠的方式形成; 以及连接插入到不同槽中的线圈板层叠体的过渡构件。 定子具有至少一个第一形状，其中至少两个过渡构件设置成从平行于旋转轴的方向观察时彼此交叉，并且第二形状中，一个线圈板（128）由 整体组合的线圈板构成构件（200,202），每个都具有基本平坦的形状，并且在从径向方向观察时沿前后方向弯曲。

公开(公告)号：US20090072653A1

公开(公告)日：2009-03-19

申请号：US12226529

申请日：2007-10-03

申请人： Kenji Harada ,  Shingo Fubuki

发明人： Kenji Harada ,  Shingo Fubuki

IPC分类号： H02K3/28 ,  H02K15/04

CPC分类号： H02K3/14 ,  H02K3/18 ,  H02K3/28 ,  Y10T29/49009

摘要： A stator of rotary electric machine includes a plurality of winding bodies of a concentrated winding type in which two conductive wires are wound in rows. Assuming that the number of conductive wires supplied to each winding body is P, the number of slots (winding bodies) of the entire stator is T, and the number of neutral points (the number of stars) is S, winding wires extending between the winding bodies are twisted at spacing intervals of N winding bodies (N is a natural number) determined to satisfy the following relation: T=3×S×P×N.

摘要翻译： 旋转电机的定子包括多个卷绕集线绕组的绕组体，其中两条导线以行的方式缠绕。 假设供给到各绕线体的导线数为P，整个定子的槽数（绕组体）的数量为T，中性点数（星数）为S，在 绕组体以确定为满足以下关系式的N个绕组体的间隔间隔（N为自然数）被扭转：T = 3xSxPxN。

公开(公告)号：US09287743B2

公开(公告)日：2016-03-15

申请号：US13380634

申请日：2010-04-27

申请人： Shingo Fubuki ,  Keita Okumura ,  Kenji Harada

发明人： Shingo Fubuki ,  Keita Okumura ,  Kenji Harada

IPC分类号： H02K3/18 ,  H02K15/095 ,  H01F41/06 ,  H02K15/04

CPC分类号： H02K3/18 ,  H01F41/064 ,  H01F41/071 ,  H02K15/045 ,  Y10T29/49009

摘要： Disclosed are a multilayered wound coil, a stator, and a manufacturing method therefor. The stator is provided with: a stator core comprising laminated steel sheets; and a coil which is wound around a teeth section formed on the stator core and has a plurality of layers formed in the circumferential direction of the stator core. The winding of the coil proceeds in either the radial direction or the circumferential direction of the stator core, whichever direction has fewer adjacent conductors, and doubles back at the end in said direction. This reduces the difference in potential between adjacent conductors, making it possible to ensure insulation between adjacent conductors even with a thinner insulating film.

摘要翻译： 公开了一种多层缠绕线圈，定子及其制造方法。 定子设有：定子铁芯，包括层压钢板; 以及卷绕在形成于所述定子铁芯上的齿部的线圈，并且具有沿所述定子铁芯的圆周方向形成的多个层。 线圈的绕组在定子芯的径向或圆周方向上进行，无论哪个方向具有较少的相邻导体，并且在所述方向的末端加倍。 这减小了相邻导体之间的电位差，使得即使用较薄的绝缘膜也可以确保相邻导体之间的绝缘。

公开(公告)号：US08250734B2

公开(公告)日：2012-08-28

申请号：US12530092

申请日：2008-02-25

申请人： Shingo Fubuki ,  Kenji Harada

发明人： Shingo Fubuki ,  Kenji Harada

IPC分类号： H02K15/00

CPC分类号： H02K15/066 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073

摘要： A method for manufacturing a motor stator including individually mounting second and third coils on second and third teeth that are located on both sides of a first tooth, deforming a first coil with an air core before it is mounted on the first tooth, and inserting a first part of the deformed coil into a slot on one side of the first tooth, and inserting a second part of the deformed coil into the slot on the other side of the first tooth.

摘要翻译： 一种电动机定子的制造方法，其特征在于，在第一和第三齿的两侧分别安装第二和第三齿的第二和第三线圈，在将第一线圈安装在第一齿上之前使第一线圈变形， 变形的线圈的第一部分成为在第一齿的一侧上的槽中，并且将变形的线圈的第二部分插入到第一齿的另一侧上的槽中。