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1.发明授权公开(公告)号：US08132527B2
公开(公告)日：2012-03-13
申请号：US11919233
申请日：2006-04-11
申请人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
发明人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
CPC分类号： B05C11/02 , B05C3/125 , B05C3/20 , B05C11/04 , H01M4/0404 , H01M4/0409 , H01M4/139 , H01M4/26
摘要： An electrode mixture paste (5) is applied on both sides of a strip of core material (1) as it runs along its lengthwise direction, and the coating thickness of the paste (5) is adjusted as the core material (1) coated with the paste (5) passes through a gap between a pair of scraper tools (16a, 16b). Tips (18) provided to the scraper tools (16a, 16b) scrape off the paste (5) to form a paste-coated portion of a predetermined width. The electrode mixture paste (5) scraped off with the tips (18) is returned through recesses (19) on the upstream side of the tips (18) in the running direction of the core material, so as to prevent the phenomenon where the coating thickness is increased at both side edges of the paste-coated portion. Thus, a method for applying electrode mixture paste is realized that can prevent the phenomenon where the coating thickness is increased at both side edges of the paste-coated portion and prevent process failures such as deformation of paste-coated sheet.
摘要翻译： 将核心材料（1）的长度方向延伸的两端的电极混合膏（5）施加到涂布有芯材料（1）的浆料（5）的涂布厚度 膏（5）通过一对刮刀（16a，16b）之间的间隙。 提供给刮刀（16a，16b）的刀片（18）刮掉膏（5）以形成预定宽度的糊涂部分。 用尖端（18）刮掉的电极混合膏（5）沿芯材的运行方向返回到尖端（18）的上游侧的凹部（19），以防止涂层 糊剂涂布部分的两侧边缘处的厚度增加。 因此，实现了一种涂敷电极混合糊剂的方法，其可以防止糊状涂布部分的两个侧边缘处的涂层厚度增加的现象，并且防止糊涂层片材的变形等处理失败。
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2.发明申请公开(公告)号：US20120207914A1
公开(公告)日：2012-08-16
申请号：US13365763
申请日：2012-02-03
申请人： Kimihiro IMAMURA , Hiroyuki Usui , Tadakazu Seto
发明人： Kimihiro IMAMURA , Hiroyuki Usui , Tadakazu Seto
IPC分类号： B05D5/12
CPC分类号： B05C11/02 , B05C3/125 , B05C3/20 , B05C11/04 , H01M4/0404 , H01M4/0409 , H01M4/139 , H01M4/26
摘要： An electrode mixture paste is applied on both sides of a strip of core material as it runs along its lengthwise direction, and the coating thickness of the paste is adjusted as the core material coated with the paste passes through a gap between a pair of scraper tools. Tips provided to the scraper tools scrape off the paste to form a paste-coated portion of a predetermined width. The electrode mixture paste scraped off with the tips is returned through recesses on the upstream side of the tips in the running direction of the core material, so as to prevent the phenomenon where the coating thickness is increased at both side edges of the paste-coated portion. Thus, a method for applying electrode mixture paste is realized that can prevent the phenomenon where the coating thickness is increased at both side edges of the paste-coated portion.
摘要翻译： 当芯材料条沿其长度方向延伸时，将电极混合物糊剂施加到芯材条的两侧，并且随着涂覆有糊料的芯材料通过一对刮刀之间的间隙，调节糊料的涂层厚度 。 提供给刮刀的提示物刮掉浆料以形成预定宽度的糊涂部分。 用尖端刮掉的电极混合物糊料沿着芯材的运行方向在尖端的上游侧的凹部返回，以防止在涂布的涂层的两个侧边缘处的涂层厚度增加的现象 一部分。 因此，实现了可以防止糊状涂布部分的两侧边缘处的涂层厚度增加的现象的电极混合膏的施加方法。
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公开(公告)号：US08088444B2
公开(公告)日：2012-01-03
申请号：US11919236
申请日：2006-04-11
申请人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
发明人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
CPC分类号： B05C9/04 , B05C3/125 , B05C11/045 , B05D1/18 , B05D1/40 , B05D1/42 , B05D2202/00 , B05D2252/10 , H01M4/0404 , H01M4/0409 , H01M4/20 , H01M4/26 , H01M4/30 , Y10T29/10 , Y10T29/49108
摘要： An electrode mixture paste (5) is applied on both sides of a strip of core material (1) made of porous metal sheet that is running along its lengthwise direction. The paste-coated core material (1) is pressed with press rollers (15a, 15b) alternately from opposite sides once or more, after which the paste-coated core material (1) is passed through the gap between a pair of scraper tools (16a, 16b) to adjust the coating thickness of the paste (5), while the position of the core material (1) is restricted with comb-shaped projections (17a or 17a, 17b), so that, even though the projections (17a, 17b) are distanced from each other sufficiently to allow weld points of the core material (1) to pass through, the coating thickness is precisely regulated. Therefore, a method of applying an electrode mixture paste is realized, with which coating thickness is precisely adjusted and, even in a continuous production process in which core materials are connected together by welding, production failures due to weld points being stuck are prevented.
摘要翻译： 在由长度方向延伸的多孔金属片制成的芯材（1）的两面上涂敷电极混合膏（5）。 糊状涂覆的芯材料（1）用压辊（15a，15b）从相对的侧面交替地挤压一次或多次，然后将糊涂芯材（1）穿过一对刮刀（ 16a，16b），通过梳状突起（17a或17a，17b）限制芯材（1）的位置，调整膏（5）的涂布厚度，即使突出部17a ，17b）彼此远离以允许芯材料（1）的焊点通过，涂层厚度被精确地调节。 因此，实现了涂布电极混合糊料的方法，其中涂层厚度被精确调节，并且即使在通过焊接将芯材连接在一起的连续制造工艺中，也防止了由于焊接点被卡住而导致的生产故障。
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公开(公告)号：US20090053399A1
公开(公告)日：2009-02-26
申请号：US11919233
申请日：2006-04-11
申请人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
发明人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
CPC分类号： B05C11/02 , B05C3/125 , B05C3/20 , B05C11/04 , H01M4/0404 , H01M4/0409 , H01M4/139 , H01M4/26
摘要： An electrode mixture paste (5) is applied on both sides of a strip of core material (1) as it runs along its lengthwise direction, and the coating thickness of the paste (5) is adjusted as the core material (1) coated with the paste (5) passes through a gap between a pair of scraper tools (16a, 16b). Tips (18) provided to the scraper tools (16a, 16b) scrape off the paste (5) to form a paste-coated portion of a predetermined width. The electrode mixture paste (5) scraped off with the tips (18) is returned through recesses (19) on the upstream side of the tips (18) in the running direction of the core material, so as to prevent the phenomenon where the coating thickness is increased at both side edges of the paste-coated portion. Thus, a method for applying electrode mixture paste is realized that can prevent the phenomenon where the coating thickness is increased at both side edges of the paste-coated portion and prevent process failures such as deformation of paste-coated sheet.
摘要翻译： 将核心材料（1）的长度方向延伸的两端的电极混合膏（5）施加到涂布有芯材料（1）的浆料（5）的涂布厚度 膏（5）通过一对刮刀（16a，16b）之间的间隙。 提供给刮刀（16a，16b）的刀片（18）刮掉膏（5）以形成预定宽度的糊涂部分。 用尖端（18）刮掉的电极混合膏（5）沿芯材的运行方向返回到尖端（18）的上游侧的凹部（19），以防止涂层 糊剂涂布部分的两侧边缘处的厚度增加。 因此，实现了一种涂敷电极混合糊剂的方法，其可以防止糊状涂布部分的两个侧边缘处的涂层厚度增加的现象，并且防止糊涂层片材的变形等处理失败。
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5.发明授权公开(公告)号：US08475876B2
公开(公告)日：2013-07-02
申请号：US13365763
申请日：2012-02-03
申请人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
发明人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
CPC分类号： B05C11/02 , B05C3/125 , B05C3/20 , B05C11/04 , H01M4/0404 , H01M4/0409 , H01M4/139 , H01M4/26
摘要： An electrode mixture paste is applied on both sides of a strip of core material as it runs along its lengthwise direction, and the coating thickness of the paste is adjusted as the core material coated with the paste passes through a gap between a pair of scraper tools. Tips provided to the scraper tools scrape off the paste to form a paste-coated portion of a predetermined width. The electrode mixture paste scraped off with the tips is returned through recesses on the upstream side of the tips in the running direction of the core material, so as to prevent the phenomenon where the coating thickness is increased at both side edges of the paste-coated portion. Thus, a method for applying electrode mixture paste is realized that can prevent the phenomenon where the coating thickness is increased at both side edges of the paste-coated portion.
摘要翻译： 当芯材料条沿其长度方向延伸时，将电极混合物糊剂施加到芯材条的两侧，并且随着涂覆有糊料的芯材料通过一对刮刀之间的间隙，调节糊料的涂层厚度 。 提供给刮刀的提示物刮掉浆料以形成预定宽度的糊涂部分。 用尖端刮掉的电极混合物糊料沿着芯材的运行方向在尖端的上游侧的凹部返回，以防止在涂布的涂层的两个侧边缘处的涂层厚度增加的现象 一部分。 因此，实现了可以防止糊状涂布部分的两侧边缘处的涂层厚度增加的现象的电极混合膏的施加方法。
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公开(公告)号：US20120132135A1
公开(公告)日：2012-05-31
申请号：US13306317
申请日：2011-11-29
申请人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
发明人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
IPC分类号： B05C11/02
CPC分类号： B05C9/04 , B05C3/125 , B05C11/045 , B05D1/18 , B05D1/40 , B05D1/42 , B05D2202/00 , B05D2252/10 , H01M4/0404 , H01M4/0409 , H01M4/20 , H01M4/26 , H01M4/30 , Y10T29/10 , Y10T29/49108
摘要： An electrode mixture paste is applied on both sides of a strip of core material made of porous metal sheet that is running along its lengthwise direction. The paste-coated core material is pressed with press rollers alternately from opposite sides once or more, after which the paste-coated core material is passed through the gap between a pair of scraper tools to adjust the coating thickness of the paste, while the position of the core material is restricted with comb-shaped projections, so that, even though the projections are distanced from each other sufficiently to allow weld points of the core material to pass through, the coating thickness is precisely regulated.
摘要翻译： 将电极混合物浆料涂敷在沿其长度方向延伸的由多孔金属板制成的芯材料条的两侧。 糊状涂覆的芯材料用压辊交替地从相对侧挤压一次或多次，之后糊状涂覆的芯材通过一对刮刀之间的间隙以调节浆料的涂层厚度，同时位置 芯材料受到梳状突起的限制，即使突出部彼此远离，使得芯材的焊点能够通过，也能够精确地调整涂层厚度。
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公开(公告)号：US20090007843A1
公开(公告)日：2009-01-08
申请号：US11919236
申请日：2006-04-11
申请人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
发明人： Kimihiro Imamura , Hiroyuki Usui , Tadakazu Seto
CPC分类号： B05C9/04 , B05C3/125 , B05C11/045 , B05D1/18 , B05D1/40 , B05D1/42 , B05D2202/00 , B05D2252/10 , H01M4/0404 , H01M4/0409 , H01M4/20 , H01M4/26 , H01M4/30 , Y10T29/10 , Y10T29/49108
摘要： An electrode mixture paste (5) is applied on both sides of a strip of core material (1) made of porous metal sheet that is running along its lengthwise direction. The paste-coated core material (1) is pressed with press rollers (15a, 15b) alternately from opposite sides once or more, after which the paste-coated core material (1) is passed through the gap between a pair of scraper tools (16a, 16b) to adjust the coating thickness of the paste (5), while the position of the core material (1) is restricted with comb-shaped projections (17a or 17a, 17b), so that, even though the projections (17a, 17b) are distanced from each other sufficiently to allow weld points of the core material (1) to pass through, the coating thickness is precisely regulated. Therefore, a method of applying an electrode mixture paste is realized, with which coating thickness is precisely adjusted and, even in a continuous production process in which core materials are connected together by welding, production failures due to weld points being stuck are prevented.
摘要翻译： 在由长度方向延伸的多孔金属片制成的芯材（1）的两面上涂敷电极混合膏（5）。 糊状涂覆的芯材料（1）用压辊（15a，15b）从相对的侧面交替地挤压一次或多次，然后将糊涂芯材（1）穿过一对刮刀（ 16a，16b），通过梳状突起（17a或17a，17b）限制芯材（1）的位置，调整膏（5）的涂布厚度，即使突出部17a ，17b）彼此远离以允许芯材料（1）的焊点通过，涂层厚度被精确地调节。 因此，实现了涂布电极混合糊料的方法，其中涂层厚度被精确调节，并且即使在通过焊接将芯材连接在一起的连续制造工艺中，也防止了由于焊接点被卡住而导致的生产故障。
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公开(公告)号：US08119190B2
公开(公告)日：2012-02-21
申请号：US11919993
申请日：2006-03-06
申请人： Hiroyuki Usui , Masahiko Kato , Toru Okamoto , Tadakazu Seto
发明人： Hiroyuki Usui , Masahiko Kato , Toru Okamoto , Tadakazu Seto
CPC分类号： H01M4/0416 , H01M4/0404 , H01M4/0409 , H01M4/26 , H01M10/345
摘要： A method for applying an electrode mixture paste includes: a first step of unwinding a core material (2) wound in a coil shape; a second step of applying an electrode mixture paste (5) onto the core material; a third step of adjusting an application amount of the electrode mixture paste; a fourth step of drying a paste-coated sheet (6) with the electrode mixture paste applied to the both sides thereof; and a fifth step of winding the paste-coated sheet in a coil shape. In this method, in one of the second and third steps, a core material-exposed portion (9) to which the electrode mixture paste is not applied is provided in both edge portions in a width direction of the core material, and, in the fourth step, a holding unit is provided in at least one position, the holding unit continuously holding the core material-exposed portion between a wheel type roller (10) and a contact belt (11) and changing a traveling direction of the paste-coated sheet. A stable electrode mixture paste application method can be achieved by preventing the occurrence of wrinkles formed when the electrode mixture paste containing a high specific gravity material is applied and dried in order to avoid the reduction in application accuracy due to the flow of the electrode mixture paste.
摘要翻译： 施加电极混合物浆料的方法包括：卷绕成线圈形状的芯材（2）的退绕的第一步骤; 将电极混合物浆料（5）施加到芯材上的第二步骤; 调整电极混合糊剂的涂敷量的第3工序; 第四步骤，将糊状涂料片（6）干燥，涂敷在其两面的电极混合物浆料; 以及将糊状被覆片卷绕成线圈状的第五工序。 在该方法中，在第二和第三工序中的一个中，在芯材的宽度方向的两个边缘部分设置没有施加电极混合糊的芯材暴露部分（9），并且在 第四步骤中，保持单元设置在至少一个位置，所述保持单元将所述芯材暴露部分连续地保持在轮型辊（10）和接触带（11）之间，并且改变所述糊涂覆的行进方向 片。 可以通过防止在涂布含有高比重材料的电极混合物浆料时进行干燥而形成的皱纹的发生，从而避免由于电极混合物浆料的流动引起的施加精度降低而实现稳定的电极混合糊剂施加方法 。
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公开(公告)号：US20090068346A1
公开(公告)日：2009-03-12
申请号：US11919993
申请日：2006-03-06
申请人： Hiroyuki Usui , Masahiko Kato , Toru Okamoto , Tadakazu Seto
发明人： Hiroyuki Usui , Masahiko Kato , Toru Okamoto , Tadakazu Seto
CPC分类号： H01M4/0416 , H01M4/0404 , H01M4/0409 , H01M4/26 , H01M10/345
摘要： A method for applying an electrode mixture paste includes: a first step of unwinding a core material (2) wound in a coil shape; a second step of applying an electrode mixture paste (5) onto the core material; a third step of adjusting an application amount of the electrode mixture paste; a fourth step of drying a paste-coated sheet (6) with the electrode mixture paste applied to the both sides thereof; and a fifth step of winding the paste-coated sheet in a coil shape. In this method, in one of the second and third steps, a core material-exposed portion (9) to which the electrode mixture paste is not applied is provided in both edge portions in a width direction of the core material, and, in the fourth step, a holding unit is provided in at least one position, the holding unit continuously holding the core material-exposed portion between a wheel type roller (10) and a contact belt (11) and changing a traveling direction of the paste-coated sheet. A stable electrode mixture paste application method can be achieved by preventing the occurrence of wrinkles formed when the electrode mixture paste containing a high specific gravity material is applied and dried in order to avoid the reduction in application accuracy due to the flow of the electrode mixture paste.
摘要翻译： 施加电极混合物浆料的方法包括：卷绕成线圈形状的芯材（2）的退绕的第一步骤; 将电极混合物浆料（5）施加到芯材上的第二步骤; 调整电极混合糊剂的涂敷量的第3工序; 第四步骤，将糊状涂料片（6）干燥，涂敷在其两面的电极混合物浆料; 以及将糊状被覆片卷绕成线圈状的第五工序。 在该方法中，在第二和第三工序中的一个中，在芯材的宽度方向的两个边缘部分设置没有施加电极混合糊的芯材暴露部分（9），并且在 第四步骤中，保持单元设置在至少一个位置，所述保持单元将所述芯材暴露部分连续地保持在轮型辊（10）和接触带（11）之间，并且改变所述糊涂覆的行进方向 片。 可以通过防止在涂布含有高比重材料的电极混合物浆料时进行干燥而形成的皱纹的发生，从而避免由于电极混合物浆料的流动引起的施加精度降低而实现稳定的电极混合糊剂施加方法 。
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