Abstract:
Provided is a system for manufacturing a display unit, the system including: a carrying unit which carries an optical film including a polarizing film including an adhesive layer and a release film to which the polarizing film is bonded to be peeled off through the adhesive layer; a cutting unit which cuts the optical film by a predetermined depth, in which the release film is not cut, and forms a polarizing film sheet piece on the optical film; a peeling unit which peels the polarizing film sheet piece from the release film; and an attachment unit which attaches the polarizing film sheet piece peeled from the release film to a panel, in which the attachment unit includes: a pair of attachment rolls which presses and attaches the polarizing film sheet piece onto one surface of the panel; and a magnetic force generating unit or a suction part, which suppresses an upper attachment roll positioned at an upper side between the pair of attachment rolls from sagging by using magnetic force or suction.
Abstract:
A method of continuously manufacturing a display unit according to an exemplary embodiment of the present invention, which bonds sheet pieces of a polarizing film formed by cutting a roll-type optical film into sheet pieces having a predetermined sheet pieces to a panel to manufacture the display unit, continuously carries an optical film, detects a defect of the optical film, extracts a defective area based on information on the detected defect, forms a slit line in a horizontal direction with respect to a carrying direction of the optical film based on the defective area, determines whether the sheet piece of the polarizing film divided by the slit line is a defective sheet piece or a normal sheet piece, peels the sheet piece determined as a normal sheet piece from a release film, and bonds the normal sheet piece and a panel.
Abstract:
Disclosed is a panel reversing apparatus which reverses a panel, the panel reversing apparatus including: a panel support unit which supports the panel; and a rotating unit which rotates the panel support unit so as to reverse a direction, in which one surface of the panel supported by the panel support unit faces, and a direction, in which the other surface of the panel faces, in which the panel support unit includes a single surface contact unit which is in contact with only one surface between the one surface and the other surface of the panel.
Abstract:
According to an exemplary embodiment of the present invention, there is provided a system for manufacturing a display unit, which includes: a carrying unit configured to carry an optical film, wherein the optical film includes a release film which is extended in a longitudinal direction, and a plurality of sheet pieces of a polarizing film which are arranged in a longitudinal direction and include adhesive layers, wherein the sheet piece of a polarizing film is adhered to the release film through the adhesive layer so that the polarizing film sheet piece is peeled from the release film; a peeling unit configured to fold back inwardly the release film of the optical film carried by the carrying unit toward an inner side and peel the polarizing film sheet piece from the release film; a winding unit configured to wind the release film peeled by the peeling unit; and an attachment unit configured to attach the polarizing film sheet piece peeled from the release film to one surface of a panel, while carrying the panel, the system including: a controller configured to adjust a position of a peeling point, at which the polarizing film sheet piece is peeled from the release film, by controlling the winding unit and the carrying unit.
Abstract:
A system for manufacturing a display unit including: a transport unit which transports an optical film comprising a polarizing film, an adhesive layer, and a release film, by a predetermined transport length and stops the transport of the optical film; a cutting unit which cuts the optical film in a width direction at a predetermined cutting position without cutting the release film; a separating unit which separates the release film from the polarizing film at the cutting position; and an attaching unit which attaches the polarizing film, from which the release film is separated, to a panel. The transport unit includes a horizontal roll satisfying the following conditional expression: I*n
Abstract:
A system for manufacturing a display unit according to an exemplary embodiment of the present invention includes: a carrying unit configured to carry an optical film including a polarizing film and a release film, wherein the polarizing film includes an adhesive layer through which, a release film adheres to and is peeled from the polarizing film; a cutting unit configured to cut the optical film up to a predetermined depth to form a polarizing film sheet piece on the optical film, without cutting the release film; a panel supply unit configured to continuously supply a panel to an attachment position, at which the polarizing film sheet piece is attached to one surface of the panel; an attachment unit configured to peel the polarizing film sheet piece from the release film, and attach the peeled polarizing film sheet piece to the one surface of the panel supplied by the panel supply unit; and a winding unit configured to wind the release film peeled by the attachment unit, wherein the attachment unit includes: an adhering means, which has an adhering property at an external side thereof, and peels the polarizing film sheet piece from the release film by the adhering property, and moves to the attachment position and makes the polarizing film sheet piece face the one surface of the panel in parallel; and an attaching means, which presses the adhering means to attaches the polarizing film sheet piece to the one surface of the panel.
Abstract:
According to the present invention, a system for manufacturing an optical display element, which manufactures an optical display element by laminating optical films on both planes of a rectangular panel, includes: a panel supply unit supplying the panel; a panel transport unit transporting the supplied panel; a first laminating unit laminating the optical film onto a first plane of the panel in a direction parallel to a panel transport direction; and a second laminating unit laminating the optical film onto a second plane of the panel so that an absorption axis direction of the optical film is orthogonal to the absorption axis direction of the optical film laminated onto the first plane of the panel, in which when a panel supply direction set to be parallel to the panel transport direction between a longitudinal direction of an initial long edge and the longitudinal direction of an initial short edge of the panel supplied by the panel supply unit and a first laminating direction set so as to laminate the optical film onto the first plane of the panel in one of the longitudinal direction of a long edge and the longitudinal direction of a short edge of the panel are previously set as a process condition, the system includes a first pivot unit that pivots the panel to reverse positional relationship of the initial long edge and the initial short edge of the panel to each other when the set panel transfort direction is orthogonal to the first laminating direction.
Abstract:
A system for manufacturing a laminated film, in which a first film and a second film are sequentially laminated, and the system includes: a film supplying part which supplies the first film and the second film; a bonding part which includes a first roll and a second roll that rotate in opposite directions, and compresses the first film and the second film supplied from the film supplying part and bonds the first film and the second film as the laminated film; and a bending inducing part which supports and bends the laminated film bonded and output from the bonding part, in which the second roll shifts in a direction along a circumference of a virtual circle having a larger radius than a radius of the first roll to control the bending of the laminated film.
Abstract:
Provided is a system for continuously manufacturing an optical display device includes: a feeding unit which transfers and feeds an optical film, wherein the optical film includes a release film which is extended in a longitudinal direction, and a plurality of sheet pieces of a polarization film which is arranged in a longitudinal direction and includes an adhesive layer, wherein the sheet pieces of a polarization film is adhered to the release film through the adhesive layer so that the sheet piece of the polarization film is peeled from the release film; a peeling unit which peels the sheet pieces of the polarization film from the release film by folding back inwardly the release film of the optical films fed by the feeding unit; a winding unit which winds the release film from which the sheet piece of the polarization film is peeled by the peeling unit; a laminating unit which laminates on the panel the sheet piece of the polarization film peeled from the release film, while transferring the panel; and a control unit which controls at least one of the feeding unit, the winding unit, and the laminating unit so that the peeling point where the sheet piece of the polarization film is peeled from the release film is formed at a target peeling position spaced apart from the front end of the peeling unit by a predetermined distance toward the laminating unit, and a rear end of a first sheet piece and a front end of a second sheet piece which are connected to each other by adhesion of the adhesive layer are spaced apart and separated from each other between a complete peeling time when the first sheet piece is completely peeled from the release film and a laminating completion time when the first sheet piece is completely laminated, wherein the first piece and the second piece of the polarization film are adjacent to each other with the first sheet piece positioned downstream in a feeding direction.
Abstract:
The present invention relates to a peeling bar, apparatus, and method for peeling a polarizing film from a panel. This invention can minimize friction between the peeling bar and the polarizing film since the peeled polarizing film is in contact with a front part of the peeling bar. The radius of a curved surface at the tip of the front part and an inclined upper surface of the front part are designed to minimize the Z-axis component of a shearing force applied to the polarizing film. Also, in order to equalize tension applied to the polarizing film in a peeling process, this invention makes both ends of the polarizing film closely adhere to the peeling bar. According to this invention, fracture of the polarizing film is prevented, and thereby the polarizing film can be stably peeled from the panel without fracture.