公开(公告)号：US20230141573A1

公开(公告)日：2023-05-11

申请号：US17911855

申请日：2021-04-28

Applicant: LM WIND POWER A/S ,  BLADE DYNAMICS LIMITED ,  BLADE DYNAMICS LLLP

Inventor： Mahdi BAVILOLIAIE ,  Jeppe JØRGENSEN ,  Michael KOEFOED ,  Jens Zangenberg HANSEN ,  Thomas MERZHAEUSER ,  Rama RAZEGHI ,  Amir RIAHI ,  Andrew M. RODWELL

IPC: F03D1/06 ,  B32B27/08 ,  B32B27/20

CPC classification number: F03D1/0675 ,  B32B27/08 ,  B32B27/20 ,  F05B2280/6003 ,  B32B2250/02 ,  B32B2250/24 ,  B32B2260/023 ,  B32B2260/046 ,  B32B2305/72 ,  B32B2305/08 ,  B32B2313/04

Abstract: The present disclosure relates to a spar cap (10) for a wind turbine blade (1000) comprising: a plurality of spar cap layers (20) and a first interlayer (30) arranged between the first spar cap layer (20a) and the second spar cap layer (20b) and comprising: a number of first interlayer areas (31), including a first primary interlayer area (31a), comprising a first number of interlayer sheets (33) comprising a first plurality of fibres (35); and a number of second interlayer areas (32), including a second primary interlayer area (32a), comprising a second number of interlayer sheets (34) comprising a second plurality of fibres (36), wherein the first number of interlayer sheets (33) is of a different characteristic than the second number of interlayer sheets (34).

公开(公告)号：US20230135034A1

公开(公告)日：2023-05-04

申请号：US17911927

申请日：2020-04-28

Applicant: LM WIND POWER A/S ,  BLADE DYNAMICS LIMITED

Inventor： Mahdi BAVILOLIAIE ,  Jeppe JØRGENSEN ,  Rama RAZEGHI ,  Michael KOEFOED ,  Jens Zangenberg HANSEN

IPC: B29C70/24 ,  F03D1/06 ,  B29C70/88

Abstract: The present disclosure relates to an interlayer for being arranged between a first element and a second element of a fibre reinforced composite material, the interlayer comprises an interlayer sheet comprising one or more fibre layers extending in a fibre layer plane, the one or more fibre layers including a first fibre layer comprising a first plurality of fibres and having a first upper fibre surface and a first lower fibre surface, wherein the interlayer sheet has an upper interlayer surface and a lower interlayer surface and wherein the interlayer comprises a plurality of conductive fibres, wherein each of the plurality of conductive fibres forms part of the upper interlayer surface as well as the lower interlayer surface.

公开(公告)号：US20240084779A1

公开(公告)日：2024-03-14

申请号：US18271126

申请日：2022-03-02

Applicant: LM WIND POWER A/S

Inventor： Mahdi BAVILOLIAIE ,  Michael Scholarth KOEFOED ,  Henrik BARSLEV ,  Jens Zangenberg HANSEN

IPC: F03D1/06 ,  B29C70/22 ,  B29C70/30

CPC classification number: F03D1/0681 ,  B29C70/226 ,  B29C70/302 ,  B29L2031/085 ,  F05B2280/6013

Abstract: The disclosure relates to a fibre reinforcement fabric for a wind turbine component, the fabric comprising a first plurality of fibre bundles arranged in parallel in a warp direction and stitched together, the fabric having a first outermost fibre bundle defining a first fabric edge parallel to the warp direction and a second outermost fibre bundle defining a second fabric edge opposite the first fabric edge, the fabric having a first tapered portion including the first outermost fibre bundle, wherein a thickness of the fabric in the first tapered portion is tapering from a first fabric thickness to a second fabric thickness in a direction towards the first fabric edge. The disclosure also relates to a spar cap and a wind turbine blade shell part comprising such fabric or fabrics.

公开(公告)号：US20240068437A1

公开(公告)日：2024-02-29

申请号：US18268210

申请日：2021-12-30

Applicant: LM WIND POWER A/S

Inventor： Mahdi BAVILOLIAIE ,  Klavs JESPERSEN ,  Lars LILLEHEDEN

IPC: F03D1/06 ,  B29C70/52 ,  B29C70/88 ,  F03D80/30

CPC classification number: F03D1/0675 ,  B29C70/52 ,  B29C70/88 ,  F03D80/30 ,  B29L2031/085

Abstract: The present invention relates to a method of manufacturing a wind turbine blade shell component (38), the method comprising the steps of providing a plurality of pultrusion plates (64), arranging the pultrusion plates (64) on blade shell material (89) in a mould (77) for the blade shell component, and bonding the pultrusion plates (64) with the blade shell material to form the blade shell component, wherein each pultrusion plate (64) is formed of a pultrusion fibre material comprising glass fibres and carbon fibres. The invention also relates to a reinforcing structure for a wind turbine blade, the reinforcing structure comprising a plurality of pultrusion plates according to the present invention.

公开(公告)号：US20250050597A1

公开(公告)日：2025-02-13

申请号：US18720878

申请日：2023-01-13

Applicant: LM WIND POWER A/S

Inventor： Mahdi BAVILOLIAIE ,  Rama RAZEGHI ,  Michael KOEFOED ,  Harry ALKEMADE ,  Manoj Ramdas KHARATE ,  Kiran MANIKARNIKA

IPC: B29C70/44 ,  B29C65/00 ,  B29C70/52 ,  B29L31/08

Abstract: The present invention relates to a method of manufacturing a fibre-reinforced spar cap (45) for a wind turbine blade. A plurality of pultruded fibre plates (70) is arranged in a spar cap mould (62) to form a stacked arrangement (69) of pultruded fibre plates (70). An insert member (86) is arranged next to a lateral surface (67) of the stacked arrangement (69), wherein the first insert member (86) comprises a connecting surface (87), and wherein the first insert member (86) is arranged such that its connecting surface abuts against the first lateral surface (67) of the stacked arrangement (69). Resin is infused into the stacked arrangement (69) and the insert member (86) to form the fibre-reinforced spar cap (45) or a preform thereof, which can be trimmed to the required size.

公开(公告)号：US20240401560A1

公开(公告)日：2024-12-05

申请号：US18718607

申请日：2023-02-03

Applicant: LM WIND POWER A/S

Inventor： Klavs JESPERSEN ,  Mahdi BAVILOLIAIE ,  Lars LILLEHEDEN

IPC: F03D1/06 ,  B29D99/00 ,  B29K307/04 ,  B29K309/08

Abstract: A method of manufacturing a wind turbine blade shell component (38) is provided, the method comprising arranging a plurality of pultrusion plates (64) on a blade shell material (89) in a mould (77) for the blade shell component. The pultrusion plates (64) are bonded with the blade shell material to form the blade shell component, wherein each pultrusion plate (64) is formed of a pultrusion fibre material comprising a glass fibre material (70) and a carbon fibre material (68), wherein carbon fibre material is provided along the entire lateral surfaces (83, 84) of the pultrusion plate. The glass fibre material is selected from a glass fibre fabric, a glass fibre preform comprising a consolidated arrangement of glass fibres and a binding agent, and a plurality of glass fibres encapsulated by a veil or a foil.

公开(公告)号：US20240102453A1

公开(公告)日：2024-03-28

申请号：US18266794

申请日：2021-12-30

Applicant: LM WIND POWER A/S

Inventor： Lars Bo HANSEN ,  Mahdi BAVILOLIAIE

IPC: F03D80/30 ,  B29C70/88 ,  B29D99/00 ,  F03D1/06

CPC classification number: F03D80/301 ,  B29C70/88 ,  B29D99/0028 ,  F03D1/0681 ,  B29K2309/08 ,  B29K2995/0005

Abstract: The present invention relates to a method of manufacturing a wind turbine blade shell component (38), the method comprising the steps of providing a plurality of abraded pultrusion plates (64) having abraded edges, arranging the abraded pultrusion plates (64) in layers on blade shell material (89) in a mould (77) for the blade shell component, the layers being separated by electrically conductive interlayers, and bonding the abraded pultrusion plates (64) with the blade shell material to form the blade shell component, wherein each pultrusion plate (64) is formed of a pultrusion fibre material comprising glass fibres and carbon fibres. The invention also relates to a reinforcing structure for a wind turbine blade, the reinforcing structure comprising a plurality of pultrusion plates according to the present invention.