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公开(公告)号：US06691909B2
公开(公告)日：2004-02-17
申请号：US09682727
申请日：2001-10-10
申请人： Jan Birger Skogsmo , Larry Van Reatherford , Oludele Olusegun Popoola , Ray Jahn , Vijitha Senaka Kiridena
发明人： Jan Birger Skogsmo , Larry Van Reatherford , Oludele Olusegun Popoola , Ray Jahn , Vijitha Senaka Kiridena
IPC分类号： B23K106
CPC分类号： B23K20/106
摘要： An apparatus and method for ultrasonically welding workpieces that reduces sonotrode adhesion during the ultrasonic welding process. The sonotrode includes a contact surface wherein a fluid is deposited on the contact surface prior to the welding process. The fluid may be applied in different ways, including providing an aperture in the contact surface of the sonotrode. In addition, the sonotrode may be cooled below the dew point of the surrounding atmosphere thus causing moisture to form on the contact surface of the sonotrode. Cooling the sonotrode to a temperature above the dew point also reduces sonotrode adhesion during the ultrasonic welding process.
摘要翻译： 一种用于在超声波焊接过程中超声波焊接工件的装置和方法，其减少超声焊接粘附。 超声波发生器包括接触表面，其中在焊接过程之前将流体沉积在接触表面上。 流体可以以不同的方式施加，包括在超声波发生器的接触表面中提供孔。 此外，超声波发生器可以被冷却到低于周围大气的露点，从而在超声波发生器的接触表面上形成水分。 将超声波发生器冷却到高于露点的温度，也可以在超声波焊接过程中降低超声焊丝粘附。
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公开(公告)号：US06612479B2
公开(公告)日：2003-09-02
申请号：US09682728
申请日：2001-10-10
申请人： Oludele Olusegun Popoola , Daniel Edward Wilkosz , Larry Van Reatherford , Jan Birger Skogsmo , Robert Koehl , Ronald P. Cooper , Arnon Wexler
发明人： Oludele Olusegun Popoola , Daniel Edward Wilkosz , Larry Van Reatherford , Jan Birger Skogsmo , Robert Koehl , Ronald P. Cooper , Arnon Wexler
IPC分类号： B23K106
CPC分类号： B23K20/106 , B23K20/10
摘要： A method and apparatus for joining multiple layers of materials using an ultrasonic welding apparatus. The ultrasonic welding apparatus utilizes a sonotrode to perform a weld between at least the top and intermediate layer of the multi-layer member. Then, either the multi-layer member or the ultrasonic welding apparatus is rotated such that the bottom layer is positioned adjacent the sonotrode wherein the sonotrode forms a weld between at least the bottom layer and intermediate layer of the multi-layer member. The apparatus includes an ultrasonic welding gun having a C-shape frame including a base portion and a head portion. An ultrasonic welding device, including a sonotrode, is secured to the head portion and an anvil secured to the base portion. The ultrasonic welding gun is connected to a robot operative to position the ultrasonic welding gun to perform the welding operation.
摘要翻译： 一种使用超声波焊接装置连接多层材料的方法和装置。 超声波焊接装置利用超声焊丝在至少多层构件的顶层和中间层之间进行焊接。 然后，多层构件或超声波焊接装置被旋转，使得底层邻近超声波发生器定位，其中超声波在多层构件的至少底层和中间层之间形成焊缝。 该装置包括具有包括基部和头部的C形框架的超声波焊枪。 超声波焊接装置，包括超声焊，固定在头部，固定在基部上的砧座。 超声波焊枪与机器人相连，可操作使定位超声波焊枪进行焊接操作。
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3.发明授权公开(公告)号：US06345440B1
公开(公告)日：2002-02-12
申请号：US09621493
申请日：2000-07-21
IPC分类号： B23P1500
CPC分类号： F01L3/08 , C23C4/185 , C23C24/04 , Y10T29/493 , Y10T29/49306 , Y10T29/49982
摘要： A method of making valve guides by thermal spraying a wear-resistant layer onto a rotating mandrel that is subsequently built up by thermal spraying steel on the wear-resistant layer. A flame spray polymer lubricant may be applied to the wear-resistant layer to improve self-lubricating properties of the engine valve guide. The mandrel and applied layers are then cut off and the remaining segment is further processed in a machining operation to remove the mandrel from the inside of the engine valve guide. The mandrel is preferably cooled as the thermal spray is applied preferably by routing a cooling fluid such as air through the mandrel.
摘要翻译： 一种通过将耐磨层热喷涂到旋转心轴上来制造阀引导件的方法，该旋转心轴随后由耐热层上的热喷涂钢构成。 可以将火焰喷雾聚合物润滑剂施加到耐磨层上，以改善发动机气门导向件的自润滑性能。 然后切断心轴和施加的层，并且在加工操作中进一步处理剩余的段以从发动机气门导向件的内部移除心轴。 优选地，通过将冷却流体例如空气通过心轴布置来施加热喷涂，心轴优选地被冷却。
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公开(公告)号：US06231309B1
公开(公告)日：2001-05-15
申请号：US09335961
申请日：1999-06-18
IPC分类号： F01D2500
CPC分类号： B23H9/00 , F16C17/04 , F16H41/28 , Y10S415/915
摘要： Transmission torque converter reactor thrust washer segments (12) comprising a surface hardenable aluminum alloy are subjected to electrical discharge machining (EDM) using an electrode (26) and under conditions effective to impart a hydrodynamic bearing surface profile to the segment surfaces (12a), reduce segment surface roughness, and increase segment surface hardness. Torque converter reactors (10) having integrated thrust washer segments machined in this manner exhibit improved wear resistance and hydrodynamic lift when compared to as cast thrust washer segments.
摘要翻译： 包括表面可硬化铝合金的变速器变矩器反作用器止推垫圈段（12）使用电极（26）进行放电加工（EDM），并且在有效地赋予流体动力轴承表面轮廓到分段表面（12a）的条件下， 减少节段表面粗糙度，增加节段表面硬度。 具有以这种方式加工的集成的止推垫圈节段的扭矩转换器反应器（10）与作为铸造止推垫圈段相比显示出改进的耐磨性和流体动力学提升。
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公开(公告)号：US6017591A
公开(公告)日：2000-01-25
申请号：US749317
申请日：1996-11-14
CPC分类号： C23C4/06 , B23H9/008 , C23C24/04 , C23C4/02 , F01L3/22 , F02F1/24 , F02F1/4214 , F02F2001/245
摘要： A method of defining valve seats on valve seat supports of an internal combustion engine head. The method includes steps of; (a) roughening the exposed surface of the valve seat support to a finish of 10-50 .mu.m RA; (b) thermally spraying a stream of composite particles onto the roughened support surface, using gaseous propellants with sufficient heat and force to produce a dense adherent composite coating of metal and metal oxide particles and to a thickness no greater than 1-1.5 mm; and (c) finish machining if necessary, the sprayed coating to define the valve seat surface. The composite coated product consists of a metal/metal oxide mixture that possesses one or more of the following characteristics: a surface porosity of 2-5%, a density of 6.5-8 grams/cc, a Vickers hardness of about 280 kg/mm.sup.2 at 450.degree. C., high wear resistance and high corrosion resistance.
摘要翻译： 一种在内燃机头的阀座支架上限定阀座的方法。 该方法包括以下步骤： （a）使阀座支撑体的暴露表面粗糙至10-50亩RA的光洁度; （b）使用具有足够的热和力的气体推进剂将复合颗粒物流热喷涂到粗糙化的载体表面上，以产生金属和金属氧化物颗粒的致密粘附复合涂层，厚度不大于1-1.5mm; 和（c）必要时进行精加工，喷涂后定义阀座表面。 复合涂层产品由金属/金属氧化物混合物组成，其具有以下特征中的一种或多种：表面孔隙率为2-5％，密度为6.5-8克/立方厘米，维氏硬度为约280千克/平方毫米 在450℃，耐磨性高，耐腐蚀性高。
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公开(公告)号：US06523732B1
公开(公告)日：2003-02-25
申请号：US09682729
申请日：2001-10-10
申请人： Oludele Olusegun Popoola , Jan Birger Skogsmo , Arnon Wexler , Larry Van Reatherford , Edgar de Vries , Daniel Edward Wilkosz
发明人： Oludele Olusegun Popoola , Jan Birger Skogsmo , Arnon Wexler , Larry Van Reatherford , Edgar de Vries , Daniel Edward Wilkosz
IPC分类号： B23K106
CPC分类号： B23K20/106 , B29C65/08 , B29C66/1122 , B29C66/306 , B29C66/30621 , B29C66/43 , B29C66/81419 , B29C66/81422 , B29C66/81435 , B29C66/8322
摘要： An apparatus for ultrasonically welding workpieces that reduces sonotrode adhesion during the ultrasonic welding process. The sonotrode tip has a specific surface configuration, including a curvilinear shaped outer surface combined with a plurality of grooves and lands. Due to the curvilinear surface, the depth of the grooves gradually decreases near the outer edge or periphery of a contact surface of the sonotrode tip. Further, such a groove and land combination also provides a sharp edge or corner that reduces sliding of the tip on the workpiece and correspondingly reduces sticking. In addition, various types of coatings or inserts may also be used to reduce sticking of the sonotrode tip to the workpiece.
摘要翻译： 一种用于超声波焊接工件的装置，其在超声波焊接过程中减少超声焊接粘附。 超声波引导头具有特定的表面构型，包括与多个凹槽和平台组合的曲线形外表面。 由于曲线表面，槽的深度在超声焊点顶端的接触表面的外边缘或周边附近逐渐减小。 此外，这种槽和槽脊组合还提供锋利的边缘或角部，其减小尖端在工件上的滑动并相应地减少粘附。 此外，也可以使用各种类型的涂层或插入物来减少超声焊点尖端对工件的粘附。
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公开(公告)号：US06305459B1
公开(公告)日：2001-10-23
申请号：US09370299
申请日：1999-08-09
IPC分类号： B22D2300
CPC分类号： C23C4/14 , C23C4/185 , Y10T29/49409
摘要： Method of making valve seats by thermally spraying bulk material. The method includes the steps of: (i) preparing a cylindrical polymeric mandrel having an outside dimension not greater than the desired inside dimension of the desired insert, the mandrel having no means to provide for separation of the sprayed material from the mandrel, (ii) thermal spraying separate particles of one or more types of steel or nickel alloys in the presence of a controlled oxidizing medium under conditions that allow firstly, melting of the mandrel and its infiltration into the sprayed material and secondly to form a subsequent polymer free dense metallic bulk composite material (iii) after cooling, machining and cutting into discrete seat shapes for implanting into the final product.
摘要翻译： 通过散热材料制造阀座的方法。 该方法包括以下步骤：（i）制备具有不大于所需插入物的所需内部尺寸的外部尺寸的圆柱形聚合物心轴，心轴不具有提供喷射材料与心轴分离的方法，（ii ）在受控氧化介质的存在下，在允许首先熔化心轴并将其渗入喷射材料的条件下，将一种或多种类型的钢或镍合金的颗粒热喷涂，并且其次形成随后的无聚合物致密金属 散装复合材料（iii）在冷却，加工和切割成离散的座椅形状之后，用于植入最终产品。
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公开(公告)号：US5983495A
公开(公告)日：1999-11-16
申请号：US999247
申请日：1997-12-29
申请人： Oludele Olusegun Popoola , Larry Van Reatherford , Robert Corbly McCune , Armando Mateo Joaquin , Eddie Lee Cartwright
发明人： Oludele Olusegun Popoola , Larry Van Reatherford , Robert Corbly McCune , Armando Mateo Joaquin , Eddie Lee Cartwright
CPC分类号： F01L3/22 , F01L2103/00 , Y10T29/49409 , Y10T29/49989
摘要： Method of making seat inserts by thermally spraying bulk material. The method includes the steps of: (i) preparing a mandrel having an outside dimension not greater than the desired inside dimension of the desired insert, the mandrel having a part to provide for separation of the sprayed bulk material from the mandrel, (ii) thermal spraying separate particles of one or more types of steel or nickel alloys in the presence of a controlled oxidizing medium to form a bulk composite material on the mandrel with a density of at least 99% and, (iii) after cooling the bulk material, removing such material from the mandrel and slicing it into discrete seat shapes for implanting into the final product.
摘要翻译： 通过散热材料制作座垫的方法。 该方法包括以下步骤：（i）制备具有不大于所需插入物的所需内尺寸的外尺寸的心轴，所述心轴具有提供将喷射的体积材料与心轴分离的部分，（ii） 在受控的氧化介质的存在下，热喷涂单独的一种或多种类型的钢或镍合金的颗粒，以在芯轴上形成密度为至少99％的本体复合材料，和（iii）在散装材料冷却之后， 从心轴移除这种材料并将其切割成离散的座形，用于植入最终产品。
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公开(公告)号：US06558491B2
公开(公告)日：2003-05-06
申请号：US09757183
申请日：2001-01-09
IPC分类号： B29C6508
CPC分类号： B29C65/081 , B29C65/06 , B29C66/006 , B29C66/1122 , B29C66/43 , B29C66/729 , B29C66/81419 , B29C66/8322 , B29K2277/10 , B29K2995/0017 , Y10T156/16
摘要： An ultrasonic welder 10 for providing improved surface finish on weldable material, including an anvil 22 and a fabric element 30 positioned between the anvil 22 and the weldable material 24 thereby protecting the surface finish on the weldable material 24.
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公开(公告)号：US06270849B1
公开(公告)日：2001-08-07
申请号：US09370298
申请日：1999-08-09
IPC分类号： B05D102
CPC分类号： C23C28/023 , B05D1/08 , B05D2350/65 , C23C4/02 , C23C24/04 , C23C28/00 , C23C28/42 , Y10T29/49272 , Y10T29/49306 , Y10T29/49409 , Y10T29/49989
摘要： A method of manufacturing a metal and polymeric composite article by the following steps. Droplets of spray deposited metal and spray deposited polymeric material are combined to form an article having the polymeric material interspersed within the metal. A carrier or form that shaped to receive the metal and polymeric layers is provided. The carrier may be made either stationary or movable. Layers of spray deposited metal and spray deposited polymeric material are applied atop the carrier. The spray deposited metal is between 90 and 95 percent by volume of the article. The polymeric layers do not completely cover the metal layers. Succeeding spray deposited metal layers contact bond to previous metal layers. The polymeric material between imbedded between the interconnected metal layers.
摘要翻译： 通过以下步骤制造金属和聚合物复合制品的方法。 将喷雾沉积的金属和喷雾沉积的聚合物材料的液滴组合以形成具有散布在金属内的聚合材料的制品。 提供成形为接收金属和聚合物层的载体或形式。 承运人可以是固定的或可移动的。 喷涂沉积金属和喷涂沉积聚合材料的层应用于载体顶部。 喷雾沉积的金属是制品的体积的90-95％。 聚合物层不完全覆盖金属层。 成功的喷镀金属层与先前的金属层接触。 嵌入在互连的金属层之间的聚合材料。
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