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公开(公告)号:US08347949B2
公开(公告)日:2013-01-08
申请号:US13333469
申请日:2011-12-21
申请人: Mark Anderson , Todd F. Bischoff , James Boorman , Wayne J. Fenton , David Sinden , John Steven Tingey , Robert Bruce Wagstaff
发明人: Mark Anderson , Todd F. Bischoff , James Boorman , Wayne J. Fenton , David Sinden , John Steven Tingey , Robert Bruce Wagstaff
IPC分类号: B22D11/049
CPC分类号: B22D11/049 , B22D11/10 , B22D11/18 , B22D11/185 , B22D11/186 , B22D19/10 , B22D41/18
摘要: An exemplary embodiment provides a method of eliminating a shrinkage cavity in a metal ingot cast by direct chill casting. The method involves casting an upright ingot having an upper surface at an intended height. Upon completion of the casting, the lower tip of the spout is maintained below the molten metal near the center of the upper surface. The metal flow through the spout is terminated and a partial shrinkage cavity is allowed to form as metal of the ingot shrinks and contracts. Before the partial cavity exposes the lower tip of the spout, the cavity is preferably over-filled with molten metal, while avoiding spillage of molten metal, and then the flow of metal through the spout is terminated. These steps are repeated until no further contraction of the metal causes any part of the upper surface to contract below the intended ingot height.
摘要翻译: 示例性实施例提供了一种通过直接冷却铸造来消除铸造金属铸锭中的收缩腔的方法。 该方法包括将具有上表面的竖直铸锭铸造在预期高度。 铸造完成时,喷嘴的下端保持在靠近上表面中心的熔融金属的下方。 通过喷口的金属流动被终止,并且允许部分收缩腔形成为金属的锭收缩并收缩。 在部分腔体暴露喷嘴的下端之前,优选地,空腔被熔融金属过度填充,同时避免熔融金属的溢出,然后终止通过喷嘴的金属流。 重复这些步骤,直到金属的进一步收缩导致上表面的任何部分收缩到低于预期的锭高度。
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公开(公告)号:US20120160442A1
公开(公告)日:2012-06-28
申请号:US13333469
申请日:2011-12-21
申请人: Mark Anderson , Todd F. Bischoff , James Boorman , Wayne J. Fenton , David Sinden , John Steven Tingey , Robert Bruce Wagstaff
发明人: Mark Anderson , Todd F. Bischoff , James Boorman , Wayne J. Fenton , David Sinden , John Steven Tingey , Robert Bruce Wagstaff
CPC分类号: B22D11/049 , B22D11/10 , B22D11/18 , B22D11/185 , B22D11/186 , B22D19/10 , B22D41/18
摘要: An exemplary embodiment provides a method of eliminating a shrinkage cavity in a metal ingot cast by direct chill casting. The method involves casting an upright ingot having an upper surface at an intended height. Upon completion of the casting, the lower tip of the spout is maintained below the molten metal near the center of the upper surface. The metal flow through the spout is terminated and a partial shrinkage cavity is allowed to form as metal of the ingot shrinks and contracts. Before the partial cavity exposes the lower tip of the spout, the cavity is preferably over-filled with molten metal, while avoiding spillage of molten metal, and then the flow of metal through the spout is terminated. These steps are repeated until no further contraction of the metal causes any part of the upper surface to contract below the intended ingot height.
摘要翻译: 示例性实施例提供了一种通过直接冷却铸造来消除铸造金属铸锭中的收缩腔的方法。 该方法包括将具有上表面的竖直铸锭铸造在预期高度。 铸造完成时,喷嘴的下端保持在靠近上表面中心的熔融金属的下方。 通过喷口的金属流动被终止,并且由于金属的金属收缩而收缩,允许形成部分收缩腔。 在部分腔体暴露喷嘴的下端之前,优选地,空腔被熔融金属过度填充,同时避免熔融金属的溢出,然后终止通过喷嘴的金属流。 重复这些步骤,直到金属的进一步收缩导致上表面的任何部分收缩到低于预期的锭高度。
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公开(公告)号:US08312915B2
公开(公告)日:2012-11-20
申请号:US12807739
申请日:2010-09-13
申请人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
发明人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
IPC分类号: B22D11/00
CPC分类号: B22D11/103 , B22D11/007 , Y10T428/12222 , Y10T428/12451 , Y10T428/12472 , Y10T428/12493 , Y10T428/12736 , Y10T428/12764 , Y10T428/26 , Y10T428/264
摘要: An apparatus is described for the casting of a composite metal ingot having two or more separately formed layers of one or more alloys. An open ended annular mould is provided having a divider wall dividing a feed end of the mould into at least two separate feed chambers. For each pair of adjacent feed chambers, a first alloy stream is fed through one of the pair of feed chambers into the mould and a second alloy stream is fed through another of the feed chambers. A self-supporting surface is generated on the surface of the first alloy stream and the second alloy stream is contacted with the first stream. By carefully selecting conditions and positions where the alloy streams meet, a composite metal ingot is formed in which the alloy layers are mutually attached with a substantially continuous metallurgical bond.
摘要翻译: 描述了一种用于铸造具有两个或多个单独形成的一种或多种合金层的复合金属锭的装置。 提供了一种开口的环形模具,其具有将模具的进给端分成至少两个分开的进料室的分隔壁。 对于每对相邻的进料室,第一合金流通过一对进料室中的一个进料到模具中,并且第二合金流通过另一个进料室进料。 在第一合金流的表面上产生自支撑表面,并且第二合金流与第一流接触。 通过仔细选择合金流相遇的条件和位置,形成复合金属锭,其中合金层以基本上连续的冶金结合相互连接。
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公开(公告)号:US20110005704A1
公开(公告)日:2011-01-13
申请号:US12807739
申请日:2010-09-13
申请人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
发明人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
IPC分类号: B22D9/00
CPC分类号: B22D11/103 , B22D11/007 , Y10T428/12222 , Y10T428/12451 , Y10T428/12472 , Y10T428/12493 , Y10T428/12736 , Y10T428/12764 , Y10T428/26 , Y10T428/264
摘要: A method and apparatus are described for the casting of a composite metal ingot having two or more separately formed layers of one or more alloys. An open ended annular mould is provided having a divider wall dividing a feed end of the mould into at least two separate feed chambers. For each pair of adjacent feed chambers, a first alloy stream is fed through one of the pair of feed chambers into the mould and a second alloy stream is fed through another of the feed chambers. A self-supporting surface is generated on the surface of the first alloy stream and the second alloy stream is contacted with the first stream. By carefully selecting conditions and positions where the alloy streams meet, a composite metal ingot is formed in which the alloy layers are mutually attached with a substantially continuous metallurgical bond.
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公开(公告)号:US20090288795A1
公开(公告)日:2009-11-26
申请号:US12454655
申请日:2009-05-21
CPC分类号: B22D11/007 , B22D7/02 , B22D7/08 , B22D43/001 , B22D43/007
摘要: A method and apparatus is disclosed for casting a composite ingot made of metals that are susceptible to surface oxide formation when molten. The method involves co-casting at least two metal layers from at least two molten metal pools formed within a direct chill casting apparatus. During the casting operation, movement of metal oxide formed on the upper surface of at least one of the pools towards an edge of the pool is restrained by an oxide skimmer positioned close to an edge of the pool above an external surface or metal-metal interface of the ingot. The apparatus provides a DC caster with at least one oxide skimmer that operates in this manner.
摘要翻译: 公开了一种用于铸造由金属制成的复合锭的方法和装置,其在熔融时易于形成表面氧化物。 该方法包括从形成在直接冷却铸造装置内的至少两个熔融金属池共铸铸造至少两个金属层。 在铸造操作期间,形成在至少一个池的上表面上的金属氧化物的移动朝向池的边缘通过在外表面或金属 - 金属界面上靠近池边缘定位的氧化物分离器来限制 的锭。 该设备提供具有至少一个以这种方式操作的氧化物分选机的DC脚轮。
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公开(公告)号:US08336603B2
公开(公告)日:2012-12-25
申请号:US12454655
申请日:2009-05-21
IPC分类号: B22D11/00 , B22D11/12 , B22D11/124
CPC分类号: B22D11/007 , B22D7/02 , B22D7/08 , B22D43/001 , B22D43/007
摘要: A method and apparatus is disclosed for casting a composite ingot made of metals that are susceptible to surface oxide formation when molten. The method involves co-casting at least two metal layers from at least two molten metal pools formed within a direct chill casting apparatus. During the casting operation, movement of metal oxide formed on the upper surface of at least one of the pools towards an edge of the pool is restrained by an oxide skimmer positioned close to an edge of the pool above an external surface or metal-metal interface of the ingot. The apparatus provides a DC caster with at least one oxide skimmer that operates in this manner.
摘要翻译: 公开了一种用于铸造由金属制成的复合锭的方法和装置,其在熔融时易于形成表面氧化物。 该方法包括从形成在直接冷却铸造装置内的至少两个熔融金属池共铸铸造至少两个金属层。 在铸造操作期间,形成在至少一个池的上表面上的金属氧化物的移动朝向池的边缘通过在外表面或金属 - 金属界面上靠近池的边缘定位的氧化物分离器来限制 的锭。 该设备提供具有至少一个以这种方式操作的氧化物分选机的DC脚轮。
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公开(公告)号:US07819170B2
公开(公告)日:2010-10-26
申请号:US12291820
申请日:2008-11-13
申请人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
发明人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
IPC分类号: B22D11/00
CPC分类号: B22D11/103 , B22D11/007 , Y10T428/12222 , Y10T428/12451 , Y10T428/12472 , Y10T428/12493 , Y10T428/12736 , Y10T428/12764 , Y10T428/26 , Y10T428/264
摘要: A method and apparatus are described for the casting of a composite metal ingot having two or more separately formed layers of one or more alloys. An open ended annular mould is provided having a divider wall dividing a feed end of the mould into at least two separate feed chambers. For each pair of adjacent feed chambers, a first alloy stream is fed through one of the pair of feed chambers into the mould and a second alloy stream is fed through another of the feed chambers. A self-supporting surface is generated on the surface of the first alloy stream and the second alloy stream is contacted with the first stream. By carefully selecting conditions and positions where the alloy streams meet, a composite metal ingot is formed in which the alloy layers are mutually attached with a substantially continuous metallurgical bond.
摘要翻译: 描述了一种用于铸造具有两个或多个单独形成的一种或多种合金层的复合金属锭的方法和装置。 提供了一种开口的环形模具,其具有将模具的进给端分成至少两个分开的进料室的分隔壁。 对于每对相邻的进料室,第一合金流通过一对进料室中的一个进料到模具中,并且第二合金流通过另一个进料室进料。 在第一合金流的表面上产生自支撑表面,并且第二合金流与第一流接触。 通过仔细选择合金流相遇的条件和位置,形成复合金属锭,其中合金层以基本上连续的冶金结合相互连接。
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公开(公告)号:US20090145569A1
公开(公告)日:2009-06-11
申请号:US12291820
申请日:2008-11-13
申请人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
发明人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
IPC分类号: B22D23/00
CPC分类号: B22D11/103 , B22D11/007 , Y10T428/12222 , Y10T428/12451 , Y10T428/12472 , Y10T428/12493 , Y10T428/12736 , Y10T428/12764 , Y10T428/26 , Y10T428/264
摘要: A method and apparatus are described for the casting of a composite metal ingot having two or more separately formed layers of one or more alloys. An open ended annular mould is provided having a divider wall dividing a feed end of the mould into at least two separate feed chambers. For each pair of adjacent feed chambers, a first alloy stream is fed through one of the pair of feed chambers into the mould and a second alloy stream is fed through another of the feed chambers. A self-supporting surface is generated on the surface of the first alloy stream and the second alloy stream is contacted with the first stream. By carefully selecting conditions and positions where the alloy streams meet, a composite metal ingot is formed in which the alloy layers are mutually attached with a substantially continuous metallurgical bond.
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公开(公告)号:US20130034744A1
公开(公告)日:2013-02-07
申请号:US13648002
申请日:2012-10-09
申请人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
发明人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
IPC分类号: B32B15/20
CPC分类号: B22D11/103 , B22D11/007 , Y10T428/12222 , Y10T428/12451 , Y10T428/12472 , Y10T428/12493 , Y10T428/12736 , Y10T428/12764 , Y10T428/26 , Y10T428/264
摘要: A method and apparatus are described for the casting of a composite metal ingot having two or more separately formed layers of one or more alloys. An open ended annular mould is provided having a divider wall dividing a feed end of the mould into at least two separate feed chambers. For each pair of adjacent feed chambers, a first alloy stream is fed through one of the pair of feed chambers into the mould and a second alloy stream is fed through another of the feed chambers. A self-supporting surface is generated on the surface of the first alloy stream and the second alloy stream is contacted with the first stream. By carefully selecting conditions and positions where the alloy streams meet, a composite metal ingot is formed in which the alloy layers are mutually attached with a substantially continuous metallurgical bond.
摘要翻译: 描述了一种用于铸造具有两个或多个单独形成的一种或多种合金层的复合金属锭的方法和装置。 提供了一种开口的环形模具,其具有将模具的进给端分成至少两个分开的进料室的分隔壁。 对于每对相邻的进料室,第一合金流通过一对进料室中的一个进料到模具中,并且第二合金流通过另一个进料室进料。 在第一合金流的表面上产生自支撑表面,并且第二合金流与第一流接触。 通过仔细选择合金流相遇的条件和位置,形成复合金属锭,其中合金层以基本上连续的冶金结合相互连接。
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公开(公告)号:US20110008642A1
公开(公告)日:2011-01-13
申请号:US12807740
申请日:2010-09-13
申请人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
发明人: Mark Douglas Anderson , Kenneth Takeo Kubo , Todd F. Bischoff , Wayne J. Fenton , Eric W. Reeves , Brent Spendlove , Robert Bruce Wagstaff
CPC分类号: B22D11/103 , B22D11/007 , Y10T428/12222 , Y10T428/12451 , Y10T428/12472 , Y10T428/12493 , Y10T428/12736 , Y10T428/12764 , Y10T428/26 , Y10T428/264
摘要: A method and apparatus are described for the casting of a composite metal ingot having two or more separately formed layers of one or more alloys. An open ended annular mould is provided having a divider wall dividing a feed end of the mould into at least two separate feed chambers. For each pair of adjacent feed chambers, a first alloy stream is fed through one of the pair of feed chambers into the mould and a second alloy stream is fed through another of the feed chambers. A self-supporting surface is generated on the surface of the first alloy stream and the second alloy stream is contacted with the first stream. By carefully selecting conditions and positions where the alloy streams meet, a composite metal ingot is formed in which the alloy layers are mutually attached with a substantially continuous metallurgical bond.
摘要翻译: 描述了一种用于铸造具有两个或多个单独形成的一种或多种合金层的复合金属锭的方法和装置。 提供了一种开口的环形模具,其具有将模具的进给端分成至少两个分开的进料室的分隔壁。 对于每对相邻的进料室,第一合金流通过一对进料室中的一个进料到模具中,并且第二合金流通过另一个进料室进料。 在第一合金流的表面上产生自支撑表面,并且第二合金流与第一流接触。 通过仔细选择合金流相遇的条件和位置,形成复合金属锭,其中合金层以基本上连续的冶金结合相互连接。
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