公开(公告)号：US4861626A

公开(公告)日：1989-08-29

申请号：US141258

申请日：1988-01-06

申请人： Masahiro Ihara ,  Kazuo Suzuki ,  Hideya Maekawa ,  Haremi Ito ,  Kenichi Tanaka

发明人： Masahiro Ihara ,  Kazuo Suzuki ,  Hideya Maekawa ,  Haremi Ito ,  Kenichi Tanaka

IPC分类号： B23P6/00 ,  B23P15/24 ,  B28B3/20

CPC分类号： B23P15/243 ,  B23P6/00 ,  B28B3/269

摘要： An extrusion die an be produced and reclaimed precisely, quickly and easily in an economical way, possesses a high abrasive-resistant property and a prolonged life, produces light-weight honeycomb structures having thin partition walls and provides a large reaction surface area within the honeycomb structure for the catalyst to contact with the exhaust gases, in addition to smooth passage of the exhaust gases with little pressure loss thereof, and mitigates or eliminates the drawbacks of conventional dies.

摘要翻译： 以经济的方式精确，快速和容易地生产和回收挤出模具，具有高耐磨性和延长的使用寿命，生产具有薄隔壁的轻质蜂窝结构，并在蜂窝内提供大的反应表面积 催化剂与废气接触的结构，除了废气的平滑通过，其压力损失很小，并且减轻或消除了常规模具的缺点。

公开(公告)号：US07670644B2

公开(公告)日：2010-03-02

申请号：US10481751

申请日：2002-11-05

申请人： Susumu Matsuoka ,  Seiichi Inoue ,  Haremi Ito ,  Keiji Matsumoto

发明人： Susumu Matsuoka ,  Seiichi Inoue ,  Haremi Ito ,  Keiji Matsumoto

IPC分类号： C23C16/00

CPC分类号： C23C18/1644 ,  B01J35/04 ,  B28B3/26 ,  B28B3/269 ,  B29C47/0028 ,  B29C47/0852 ,  B29C47/12 ,  B29L2031/60 ,  C23C16/045 ,  C23C16/32 ,  C23C18/165

摘要： A die for extrusion-forming a honeycomb structure which includes: a die base provided with ceramic puddle introducing holes and slits in communication with the ceramic puddle introducing holes; and a substrate layer, which roughly defines the final width of the slits, and a surface layer, which precisely defines the final width of the slits, formed on the die base in this order so that the final width of the slits becomes 15 to 200 μm, wherein the surface layer is made up of tungsten carbide particles which are 5 μm or less in average particle diameter and contain W3C as a main ingredient. According to this invention, there is provided a die for extrusion-forming a honeycomb structure which can restrain fluctuation in extrusion-forming speed among its parts and resistance to pushing force, both caused at the time of extrusion-forming, to be very small and is superior in productivity and durability.

公开(公告)号：US20100119640A1

公开(公告)日：2010-05-13

申请号：US12656057

申请日：2010-01-14

申请人： Susumu Matsuoka ,  Seiichi Inoue ,  Haremi Ito ,  Keiji Matsumoto

发明人： Susumu Matsuoka ,  Seiichi Inoue ,  Haremi Ito ,  Keiji Matsumoto

IPC分类号： B29C47/30

CPC分类号： C23C18/1644 ,  B01J35/04 ,  B28B3/26 ,  B28B3/269 ,  B29C47/0028 ,  B29C47/0852 ,  B29C47/12 ,  B29L2031/60 ,  C23C16/045 ,  C23C16/32 ,  C23C18/165

摘要： A die for extrusion-forming a honeycomb structure which includes: a die base provided with ceramic puddle introducing holes and slits in communication with the ceramic puddle introducing holes; and a substrate layer, which roughly defines the final width of the slits, and a surface layer, which precisely defines the final width of the slits, formed on the die base in this order so that the final width of the slits becomes 15 to 200 μm, wherein the surface layer is made up of tungsten carbide particles which are 5 μm or less in average particle diameter and contain W3C as a main ingredient. According to this invention, there is provided a die for extrusion-forming a honeycomb structure which can restrain fluctuation in extrusion-forming speed among its parts and resistance to pushing force, both caused at the time of extrusion-forming, to be very small and is superior in productivity and durability.

摘要翻译： 一种用于挤出成型蜂窝结构的模具，包括：模具基座，设置有陶瓷熔池引入孔和与陶瓷熔池引入孔连通的狭缝; 以及大致限定狭缝的最终宽度的基底层以及形成在模座上的缝隙的最终宽度的表面层，使得狭缝的最终宽度为15〜200 μm，其中表面层由平均粒径为5μm以下且含有W3C为主要成分的碳化钨颗粒构成。 根据本发明，提供了一种用于挤压成形蜂窝结构的模具，其能够抑制挤出成型时引起的挤压成形速度的波动，挤压成形时的挤压成形速度的波动非常小， 在生产率和耐久性方面都是优越的。

公开(公告)号：US20050031727A1

公开(公告)日：2005-02-10

申请号：US10481751

申请日：2002-11-05

申请人： Susumu Matsuoka ,  Seiichi Inoue ,  Haremi Ito ,  Keiji Matsumoto

发明人： Susumu Matsuoka ,  Seiichi Inoue ,  Haremi Ito ,  Keiji Matsumoto

IPC分类号： B01J35/04 ,  B28B3/20 ,  B28B3/26 ,  B29C47/20 ,  C23C16/04 ,  C23C16/32 ,  C23C18/16 ,  A23P1/00 ,  A21C11/00 ,  A23G3/00

CPC分类号： C23C18/1644 ,  B01J35/04 ,  B28B3/26 ,  B28B3/269 ,  B29C47/0028 ,  B29C47/0852 ,  B29C47/12 ,  B29L2031/60 ,  C23C16/045 ,  C23C16/32 ,  C23C18/165

摘要： A die for extrusion-forming a honeycomb structure which includes: a die base provided with ceramic puddle introducing holes and slits in communication with the ceramic puddle introducing holes; and a substrate layer, which roughly defines the final width of the slits, and a surface layer, which precisely defines the final width of the slits, formed on the die base in this order so that the final width of the slits becomes 15 to 200 μm, wherein the surface layer is made up of tungsten carbide particles which are 5 μm or less in average particle diameter and contain W3C as a main ingredient. According to this invention, there is provided a die for extrusion-forming a honeycomb structure which can restrain fluctuation in extrusion-forming speed among its parts and resistance to pushing force, both caused at the time of extrusion-forming, to be very small and is superior in productivity and durability.

摘要翻译： 一种用于挤出成型蜂窝结构的模具，包括：模具基座，设置有陶瓷熔池引入孔和与陶瓷熔池引入孔连通的狭缝; 以及大致限定狭缝的最终宽度的基底层以及形成在模座上的缝隙的最终宽度的表面层，使得狭缝的最终宽度为15〜200 其中表面层由平均粒径为5μm以下且含有W3C为主要成分的碳化钨颗粒构成。 根据本发明，提供了一种用于挤压成形蜂窝结构的模具，其能够抑制挤出成型时引起的挤压成形速度的波动，挤压成形时的挤压成形速度的波动非常小， 在生产率和耐久性方面都是优越的。

公开(公告)号：US08226400B2

公开(公告)日：2012-07-24

申请号：US12656057

申请日：2010-01-14

申请人： Susumu Matsuoka ,  Seiichi Inoue ,  Haremi Ito ,  Keiji Matsumoto

发明人： Susumu Matsuoka ,  Seiichi Inoue ,  Haremi Ito ,  Keiji Matsumoto

IPC分类号： B29C47/12

CPC分类号： C23C18/1644 ,  B01J35/04 ,  B28B3/26 ,  B28B3/269 ,  B29C47/0028 ,  B29C47/0852 ,  B29C47/12 ,  B29L2031/60 ,  C23C16/045 ,  C23C16/32 ,  C23C18/165

摘要： A die for extrusion-forming a honeycomb structure which includes: a die base provided with ceramic puddle introducing holes and slits in communication with the ceramic puddle introducing holes; and a substrate layer, which roughly defines the final width of the slits, and a surface layer, which precisely defines the final width of the slits, formed on the die base in this order so that the final width of the slits becomes 15 to 200 μm, wherein the surface layer is made up of tungsten carbide particles which are 5 μm or less in average particle diameter and contain W3C as a main ingredient. According to this invention, there is provided a die for extrusion-forming a honeycomb structure which can restrain fluctuation in extrusion-forming speed among its parts and resistance to pushing force, both caused at the time of extrusion-forming, to be very small and is superior in productivity and durability.

摘要翻译： 一种用于挤出成型蜂窝结构的模具，包括：模具基座，设置有陶瓷熔池引入孔和与陶瓷熔池引入孔连通的狭缝; 以及大致限定狭缝的最终宽度的基底层以及形成在模座上的缝隙的最终宽度的表面层，使得狭缝的最终宽度为15〜200 μm，其中表面层由平均粒径为5μm以下且含有W3C为主要成分的碳化钨颗粒构成。 根据本发明，提供了一种用于挤压成形蜂窝结构的模具，其能够抑制挤出成型时引起的挤压成形速度的波动，挤压成形时的挤压成形速度的波动非常小， 在生产率和耐久性方面都是优越的。

公开(公告)号：US07132124B2

公开(公告)日：2006-11-07

申请号：US10250572

申请日：2002-10-22

申请人： Keiji Matsumoto ,  Haremi Ito ,  Shinji Murahata

发明人： Keiji Matsumoto ,  Haremi Ito ,  Shinji Murahata

IPC分类号： B29C47/12

CPC分类号： C23C18/1644 ,  B01J35/04 ,  B28B3/26 ,  B28B3/269 ,  B29C47/0028 ,  B29C47/0852 ,  B29C47/12 ,  B29L2031/60 ,  C23C16/045 ,  C23C16/32 ,  C23C18/165

摘要： In a die for molding a honeycomb structure, in which a coating layer is formed on a die base so that slits with a particular width are provided, the slits are provided so as to have a width of 30 to 200 μm by forming the coating layer by a substrate layer with a thickness of 10 to 100 μm and a surface layer with a thickness of 1 to 30 μm. Further, the substrate layer is formed by a metal layer containing no oxide.A thin-wall honeycomb structure with a wall thickness of 30 to 200 μm can be formed, and moreover a die for molding a honeycomb structure, in which the coating layer is not damaged and thus the durability is high, and a manufacturing method thereof can be provided.

摘要翻译： 在用于模制蜂窝结构的模具中，其中在模座上形成涂层以使得具有特定宽度的狭缝设置成通过形成涂层而设置为具有30至200μm的宽度的狭缝 通过厚度为10〜100μm的基材层和厚度为1〜30μm的表面层。 此外，基板层由不含氧化物的金属层形成。 可以形成壁厚为30〜200μm的薄壁蜂窝结构体，并且还可以形成其中涂层未被损坏并因此耐久性高的蜂窝结构成型用模具及其制造方法 提供。