摘要:
Deflection (bend) in the length direction due to a difference in the heat expansion between two plate-like members, between which rows of heat transfer tubes are sandwiched, is reduced, and deflection (bend) of rows of heat transfer tubes is prevented. Two long plate-like members, in which a plurality of cutouts along the longitudinal direction are provided in one side the widthwise direction, are provided, and each of the cutouts includes two rectilinear sections that extend in a direction perpendicular to the longitudinal direction axis of the plate-like members, and a semicircular section that links one end of the rectilinear sections together. The distance between the two rectilinear sections along the lengthwise direction axis of the plate-like members and the diameter of the semicircular section is set so as to be greater than the diameter of the heat transfer tubes that are contained within the cutouts. Tongue sections are provided both between adjacent cutouts and between the cutouts positioned at both end portions of the plate-like members in the length direction and both side surfaces of the plate-like members in the lengthwise direction.
摘要:
A first measured value of a specific physical quantity at a target portion is correlated with a damage evaluation index to calculate a damage degree corresponding to the first measured value. The specific physical quantity is measured at least once at a position corresponding to the first measurement position in another time period having a different usage elapsed time from that of the first measurement, and these second and subsequent measured values are correlated with damage degrees calculated based on temporal changes corresponding to the second and subsequent measurements. A new damage evaluation index is approximately calculated based on a relationship between the first, second, and subsequent measured values and the damage degrees corresponding to the first, second, and subsequent measured values.
摘要:
A first measured value of a specific physical quantity at a target portion is correlated with a damage evaluation index to calculate a damage degree corresponding to the first measured value. The specific physical quantity is measured at least once at a position corresponding to the first measurement position in another time period having a different usage elapsed time from that of the first measurement, and these second and subsequent measured values are correlated with damage degrees calculated based on temporal changes corresponding to the second and subsequent measurements. A new damage evaluation index is approximately calculated based on a relationship between the first, second, and subsequent measured values and the damage degrees corresponding to the first, second, and subsequent measured values.
摘要:
In order to provide a welding structure of a tube header and tube stubs which successfully improves the durability thereof against creep and fatigue damage of the tube stubs without interposing a component of a different material between the tube header and the tube stubs, i.e. requiring additional components, a welding structure of the present invention comprises: a tube header (2) being made of ferritic heat resisting steel; a plurality of tube stubs (4) which are welded onto an outer surface of the tube header, each of the tube stubs having a bended section, in which the plurality of tube stubs (4) are made of austenite stainless steel, and welded to the tube header (2) by using nickel base alloy as a welding material. Moreover annular chases (10) are respectively formed on the outer surface of the tube header (2) to surround welding portions of the tube header (2); joining portions (14) are formed on an inner side of the annular chases (10); butt grooves are formed by joining surfaces of the tube stubs (4) and the joining portions (14) in a continuous manner and welded by using the nickel base alloy as a welding material, the tube stubs having a diameter substantially same as those of the joining portions.
摘要:
A high-precision method for evaluating creep damage of high tension heat resistant steel used in high temperature exposed apparatuses involves comparing particle size behavior varying with creep damage progress of crystal grains having a crystal orientation difference of about 2 degrees or more, preferably 3 degrees or more at an evaluated part on the basis of a working curve or a working map prepared in advance by looking for the relation of grain sizes to creep damage extent. A high-precision apparatus evaluates the creep damage of high tension heat resistant steel used in high temperature exposed apparatuses. A measuring device measures particle size variation behavior of crystal grains or sub grains having a crystal orientation difference of about 2 degrees or more with regard to a specimen at the evaluated part of high tension heat resistant steel and a working curve or a working map prepared in advance by looking for the relation of the grain sizes with respect to the creep damage extent (including creep damage rates) at every level of loaded stress. The creep damage extent is evaluated by comparing the grain size variation behavior measured by the measuring device with a working curve or a working map selected on the basis of loaded stress.
摘要:
A low Mn-low Cr ferritic heat resistant steel consisting essentially of, in weight %: 0.02-0.20% C, up to 0.7% Si, less than 0.1% Mn, up to 0.8% Ni, 0.8-3.5% Cr, 0.01-3.0% W, 0.1-0.5% V, 0.01-0.20% Nb, 0.001-0.05% Al, 0.0005-0.05% Mg, 0.0005-0.01% B, less than 0.05% N, up to 0.03% P, up to 0.015% S, 0.001-0.05% Ti and the balance Fe and incidental impurities, wherein the B content is defined so as to satisfy the following formula (14/11)B>N-N(V/51)/{(C/12)+(N/14)}-N(Nb/93)/{(C/12)+(N/14)}-N(Ti/48)/{C/12)+(N/14)}. The steel can further contain optionally 0.01-1.5% Mo, and/or one or more elements selected from the group consisting of 0.01-0.2% La, 0.01-0.2% Ce, 0.01-0.2% Y, 0.01-0.2% Ca, 0.01-0.2% Ta and 0.01-0.2% Zr. The steel can be used in place of the austenitic steels or high Cr ferritic steels, since it has remarkably improved toughness, workability and weldability, and excellent creep properties at elevated temperatures.
摘要:
A high strength, low alloy, heat resistant steel having excellent weldability has an average crystal grain diameter of at most 110 &mgr;m and consists essentially of, by mass %: C: 0.03-0.15%, Si: at most 1%, Mn: at most 2%, P: at most 0.03%, S: at most 0.03%, Ni: at most 0.5%, Cu: at most 0.5%, Cr: 1.8-2.8%, V: 0.1-0.3%, Nb: 0.01-0.08%, Mo: 0.05-0.35%, W: 1.2-1.8%, Ti: 0.001-0.05%, B: 0-0.02%, Al: at most 0.1%, O: at most 0.1%, N: in an amount satisfying the formula [%N]≦[%Ti]+5[%B]+0.004, and a remainder of unavoidable impurities.
摘要:
This invention provides low-Cr ferritic steels and low-Cr ferritic cast steels having excellent high-temperature strength and weldability. These low-Cr ferritic steels and low-Cr ferritic cast steels consist essentially of, on a weight percentage basis, 0.03 to 0.12% C, 0.05 to 0.7% Si, 0.05 to 1% Mn, 0.002 to 0.025% P, 0.001 to 0.015% S, 0.3 to 3% Cr, 0.01 to 1% Ni, 0.05 to 3% Mo, 0.01 to 0.5% V, 0.1 to 3% W, 0.01 to 0.2% Nb, 0.02 to 1.5% Re, 0.003 to 0.05% Al, 0.0001 to 0.01% B, 0.003 to 0.03% N, and the balance being Fe and incidental impurities, and have excellent high-temperature strength and weldability.
摘要:
A welding method and a welded joint for high strength, temperature resistant steels produce the same strength as the base metal in the welded joint, thereby resolving strength problems in the heat affected area by making a simple change to the welding method. Additionally, this advantage is extended to high strength ferrite heat resistant steels by providing a multi-pass buildup welding method for such high strength ferrite heat resistant steels. A multi-layered cap 15a fusion area extends past the heat affected area 13 that lies outside groove 11, and the surface area of the foregoing extension that is required to impart the same level of creep strength as is inherent in the base metal is based on the relationship between the groove width and the base metal thickness shown as hatched area in FIG. 1(B).
摘要:
This invention provides a welding material for low chromium (Cr) ferritic heat-resisting steel having high toughness, wherein the chemical composition of welding metal comprises, in weight %, carbon (c) 0.04-0.1%, silicon (Si) 0.1-0.6%, manganese (Mn) 0.1-0.6%, phosphorus (P) 0.0005-0.03%, sulfur (S) 0.0005-0.015%, chromium (Cr) 1.75-2.5%, nickel (Ni) 0.01-0.8%, molybdenum (Mo) 0.05-1.5%, vanadium (V)0.01-0.5%, tungsten (W) 0.05-2%, niobium (Nb) 0.01-0.2%, tantalum (Ta) 0.01-0.5%, aluminum (Al) 0.003-0.05%, boron (B) 0.0001-0.01%, nitrogen (N) 0.003-0.03%, and the remainder comprises iron and inevitable impurities. The welding material satisfies the following formula: C+Cr/20+Mo/15+V/10+W/7+5B.ltoreq.0.8%. According to this invention, the welding material is suitable for welding low Cr ferritic heat-resisting steels having high strength such as those used in steam generators and heat exchangers of boilers, etc. which are exposed to high temperatures and high pressures, more particularly, at a high temperature of 500.degree. C. or more.
摘要翻译:本发明提供一种具有高韧性的低铬(Cr)铁素体耐热钢的焊接材料,其中焊接金属的化学组成按重量%计含有碳(c)0.04-0.1%,硅(Si)0.1-0.6 %,锰(Mn)0.1-0.6%,磷(P)0.0005-0.03%,硫(S)0.0005-0.015%,铬(Cr)1.75-2.5%,镍(Ni)0.01-0.8% )0.05-1.5%,钒(V)0.01-0.5%,钨(W)0.05-2%,铌(Nb)0.01-0.2%,钽(Ta)0.01-0.5%,铝(Al)0.003-0.05% ,硼(B)0.0001-0.01%,氮(N)0.003-0.03%,其余为铁和不可避免的杂质。 焊接材料满足下列公式:C + Cr / 20 + Mo / 15 + V / 10 + W / 7 + 5B≤0.8%。 根据本发明,焊接材料适用于焊接高温度的低Cr铁素体耐热钢,例如在高温高压的蒸汽发生器和锅炉等的热交换器中使用的低铁素体耐热钢,更具体地说, 在500℃以上的高温下。