Abstract:
Systems and methods for low-manganese welding alloys are disclosed. An example arc welding consumable may comprise: between 0.4 and 1.0 wt % manganese; strengthening agents selected from the group consisting of nickel, cobalt, copper, carbon, molybdenum, chromium, vanadium, silicon, and boron; and grain control agents selected from the group consisting of niobium, tantalum, titanium, zirconium, and boron. The grain control agents may comprise greater than 0.06 wt % and less than 0.6 wt % of the welding consumable. The resulting weld deposit may comprise a tensile strength greater than or equal to 70 ksi, a yield strength greater than or equal to 58 ksi, a ductility (as measured by percent elongation) of at least 22%, and a Charpy V-notch toughness greater than or equal to 20 ft-lbs at −20° F. The welding consumable may provide a manganese fume generation rate less than 0.01 grams per minute during the arc welding operation.
Abstract:
An iron-based braze filler alloy consists of from 9 wt % to 30 wt % Cr; from 5 wt % to 25 wt % Ni; from 0.5 wt % to 9 wt % Mo; from 1 wt % to 5 wt % Mn; from 0 wt % to 1 wt % N; from 6 wt % to 20 wt % Si; from 0.1 wt % to 15 wt % P; and is balanced with Fe.
Abstract:
There is provided a flux-cored wire containing flux within a stainless steel or mild steel outer cover for use in stainless steel welding and gas-shielded arc welding using a shielding gas. The flux-cored wire contains, based on the total mass of the flux-cored wire, predetermined amounts of C, Si, Mn, P, S, Cr, Ti, and O. The remainder are Fe and incidental impurities. The shielding gas is pure Ar gas.
Abstract:
An iron-based braze filler alloy consists of from 9 wt % to 30 wt % Cr; from 5 wt % to 25 wt % Ni; from 0.5 wt % to 9 wt % Mo; from 1 wt % to 5 wt % Mn; from 0 wt % to 1 wt % N; from 6 wt % to 20 wt % Si; from 0.1 wt % to 15 wt % P; and is balanced with Fe.
Abstract:
A hardfacing composition composed of an Fe—Cr alloy. The alloy is comprised of 80 wt % iron, about 2 wt % to about 20 wt % Cr, less than 1 wt % Si and less than 1 wt % C. The alloy's microstructure is at least 80 vol % martensite; and less than 20 vol % austenite.
Abstract:
This welded structure comprises a weld metal which contains C, Si, Mn, Cr, Mo, V, Nb, N and O in prescribed amounts respectively with the balance being Fe and unavoidable impurities and which exhibits an A value of 200 or more and a Z value of 0.05 or more. The A value is calculated from the element contents of the weld metal according to the formula: A value=([V]/51+[Nb]/93)/{[V]×([Cr]/5+[Mo]/2)}×104. The Z value is calculated according to the formula: Z value=N×[insol. V] [wherein N (particles/μm) is the number density of carbide particles present in a prior austenite grain boundary per unit grain boundary in the stress-relief annealed weld metal, and [insol. V] is the concentration of compound-type V as determined by analyzing an extraction residue of the stress-relief annealed weld metal].
Abstract:
Disclosed are non-magnetic metal alloy compositions and applications that relate to non-magnetic metal alloys with excellent wear properties for use in dynamic three-body tribological wear environments. In some embodiments, the disclosure can relate to a drilling component for use in directional drilling applications capable of withstanding service abrasion. In some embodiments, a hardbanding for protecting a drilling component for use in directional drilling can be provided. In some embodiments, thermodynamic, microstructure, and performance criteria can be determined for hardbanding alloys.
Abstract:
The disclosure provides a material that includes a stainless steel layer with a consistent composition diffusion bonded to a carbon steel substrate. The material can have the corrosion resistance associated with the explosively welded stainless steel and the deep diffusion bonding observed typical of chromizing applications.
Abstract:
A wear resistant multilayer overlay includes a first layer on at least a surface of an article, and a second layer metallurgically bonded to at least a portion of the first layer. The first layer includes a first continuous metallic matrix and at least one of first hard particles, blocky diamond particles, non-blocky diamond particles, TSP diamond, cubic boron nitride particles, and PCD compacts embedded in the first continuous metallic matrix, wherein the first hard particles are at least one of transition metal carbide particles and boron nitride particles. The second layer includes a second continuous metallic matrix and at least one of second hard particles, blocky diamond particles, non-blocky diamond particles, TSP diamond, cubic boron nitride particles, and PCD compacts, embedded in the second continuous metallic matrix, wherein the second hard particles are at least one of transition metal carbide particles and boron nitride particles. Related methods and articles of manufacture also are disclosed.
Abstract:
A method for coating a substrate, in which a wire-shaped spray material is melted in an electric arc and is deposited as a functional layer on the substrate. The invention also relates to a functional layer which can be produced on the substrate by this method. The functional layer has a high hardness value and good corrosion resistance on exposure to diesel fuel with a high sulphur proportion.