Forming refractory masses and composition of matter for use in forming
such refractory masses
    1.
    发明授权
    Forming refractory masses and composition of matter for use in forming such refractory masses 失效
    形成耐火材料和用于形成这种耐火材料的物质组成

    公开(公告)号:US4920084A

    公开(公告)日:1990-04-24

    申请号:US239175

    申请日:1988-10-06

    IPC分类号: C04B35/65 C04B35/66 F27D1/16

    摘要: In processes of forming a refractory mass on a surface, a mixture of refractory particles and oxidizable particles which react exothermically with oxygen to generate sufficient heat to soften or melt at least the surfaces of the refractory particles are sprayed against that surface to bring about formation of said refractory mass. To promote the reliable and consistent formation of a durable refractory mass, the granulometry of the particles which are sprayed in the mixture is such that the 80% and 20% grain sizes of the refractory particles (that is, the screen mesh sizes G.sub.80 and G.sub.20 through which respectively 80% and 20% by weight of the particles will pass) have a mean greater than the mean of the 80% and 20% grain sizes of the oxidizable particles and the size range spread factor f(G) of the refractory particles is at least 1.2, where ##EQU1## In a composition of matter for spraying against a surface to form a refractory mass, which consists of such a mixture, the granulometric requirements are the same, and the exothermically oxidizable particles are present in an amount between 5% and 30% by weight of the mixture, and the granulometry of said particles is such that the mean of the 80% and 20% grain sizes of the refractory particles is greater than the mean of the 80% and 20% grain sizes of the oxidizable particles and that the size range spread factor (as herein defined) of the refractory particles is at least 1.2.

    Apparatus for and method of spraying for forming refractories
    2.
    发明授权
    Apparatus for and method of spraying for forming refractories 失效
    用于形成耐火材料的喷涂装置和喷涂方法

    公开(公告)号:US4560591A

    公开(公告)日:1985-12-24

    申请号:US630395

    申请日:1984-07-13

    摘要: A lance for spraying particulate refractory-forming combustible material, particulate refractory material and a comburent gas is characterized in that the lance 1 comprises at least one feed passage 2,3 for conveying material to be sprayed to a lance head 4 which comprises a plurality of spray nozzles 5 for spraying such material, and in that the flow path of the material being sprayed branches or turns a corner and a cup-like recess 7,9 is located at the or each such branch or corner, open to the flow path upstream thereof, for catching particulate material conveyed along said flow path so that the material caught itself forms a barrier against abrasion at the location of such recess.A method of using such a lance to spray particulate refractory-forming combustible material, particulate refractory material and a comburent gas against a surface so that on combustion a coherent refractory mass is formed on such surface is also disclosed.

    摘要翻译: 用于喷射颗粒耐火成形可燃材料,颗粒耐火材料和组合气体的喷枪的特征在于,喷枪1包括至少一个进料通道2,3,用于将待喷射的材料输送到喷枪头4,喷枪头4包括多个 用于喷涂这种材料的喷嘴5,并且因为被喷涂的材料的流路分支或转动一个角部,而杯状凹槽7,9位于或每个这样的分支或拐角处,对于流动路径上游 用于捕获沿着所述流动路径输送的颗粒材料,使得材料自身形成在这种凹部的位置处抵抗磨损的阻挡层。 还公开了使用这种喷枪将颗粒耐火成形可燃材料,颗粒耐火材料和组合气体喷射到表面上以使得在这种表面上形成相干耐火材料的燃烧的方法。

    Ceramic welding repair process
    3.
    发明授权
    Ceramic welding repair process 失效
    陶瓷焊接维修工艺

    公开(公告)号:US5128075A

    公开(公告)日:1992-07-07

    申请号:US537813

    申请日:1990-06-14

    摘要: A method of repairing an eroded refractory wall pierced by one or more openings using a ceramic welding technique. A member of shape substantially complementary to the desired shape of the repaired opening is placed into each opening so that the member projects from the refractory wall by an extent at least equal to the local depth of erosion. Such complementarily-shaped member is so composed that it is adapted to withstand ceramic welding temperatures. A desired refractory repair mass is built up, by ceramic welding, adherent to the eroded wall and surrounding the complementarily-shaped members(s) while leaving its end or their ends exposed, and the complementarily-shaped member(s) is or are thereafter removed from the repaired openings(s). Such complementarily-shaped member may, for example, be of refractory carbon or of steel, such as stainless steel. Such a steel member may be tubular for the circulation of coolant.

    摘要翻译: 使用陶瓷焊接技术修复由一个或多个开口刺穿的侵蚀的耐火墙的方法。 将形状与被修复的开口的期望形状基本上互补的形状的构件放置在每个开口中,使得构件从耐火壁突出至少等于局部侵蚀深度的程度。 这种互补形状的构件被组合成适于承受陶瓷焊接温度。 通过陶瓷焊接建立所需的耐火材料修复块,其粘附于被侵蚀的壁并围绕互补形状的构件,同时使其端部或端部露出,并且互补形状的构件是或之后 从修理的开口中取出。 这种互补形状的构件可以例如是耐火碳或钢,例如不锈钢。 这种钢构件可以是用于冷却剂循环的管状。

    Method of forming refractory masses from compositions of matter of
specified granulometry
    4.
    发明授权
    Method of forming refractory masses from compositions of matter of specified granulometry 失效
    从特定粒度物质组成中形成耐火材料块的方法

    公开(公告)号:US4792468A

    公开(公告)日:1988-12-20

    申请号:US803782

    申请日:1985-12-02

    摘要: A process of forming a refractory mass on a surface, which process includes spraying against that surface a mixture of refractory particles and oxidisable particles which react exothermically with oxygen to generate sufficient heat to soften or melt at least the surfaces of the refractory particles and so bring about formation of said refractory mass, and causing the sprayed mixture to be heated sufficiently to cause the oxidisable particles to undergo such exothermic reaction, the granulometry of the particles which are sprayed in the mixture being such that the mean of the 80% and 20% grain sizes of the refractory particles is greater than the mean of the 80% and 20% grain sizes of the oxidisable particles and that the size range spread factor of the refractory particles is at least 1.2.

    摘要翻译: 一种在表面上形成耐火材料块的方法,该方法包括向耐火材料颗粒和可氧化颗粒的混合物喷射耐热颗粒,该氧化性颗粒与氧气放热反应以产生足够的热量来软化或熔化至少耐火材料颗粒的表面,因此带来 关于形成所述耐火材料块,并且使喷射的混合物被充分加热以使可氧化颗粒发生这种放热反应,喷射在混合物中的颗粒的粒度使得80%和20% 难熔颗粒的粒度大于可氧化颗粒的80%和20%晶粒尺寸的平均值,耐火颗粒的尺寸范围扩展系数至少为1.2。

    Forming coherent refractory masses
    5.
    发明授权
    Forming coherent refractory masses 失效
    形成一致的耐火材料

    公开(公告)号:US4489022A

    公开(公告)日:1984-12-18

    申请号:US420502

    申请日:1982-09-17

    摘要: In a process of forming a refractory mass in which having an average grain size of less than 50 .mu.m are burned while mixed with solid particles of at least one incombustible refractory material during projection of the mixture against a surface to form a coherent mass on said surface, the oxidizable material comprises silicon and aluminium, the aluminium being present in an amount not exceeding 12% by weight of the total mixture.

    摘要翻译: 在形成具有小于50μm的平均粒度的耐火材料的过程中,在与混合物相对于表面投影期间与至少一种不燃性耐火材料的固体颗粒混合时,在所述耐火材料的所述 表面,可氧化材料包括硅和铝,铝的含量不超过总混合物的12重量%。

    Adding to silica refractory structures
    6.
    发明授权
    Adding to silica refractory structures 失效
    添加到二氧化硅耐火结构

    公开(公告)号:US4542888A

    公开(公告)日:1985-09-24

    申请号:US580718

    申请日:1984-02-16

    摘要: A silica refractory structure may be added to, e.g. by way of repair, in a working environment at a temperature in excess of 600.degree. C. Such addition is made using one or more vitreous silica bricks bonded into position by projecting a mixture composed of finely divided particles of exothermically oxidizable material, e.g. Si optionally with Al and particles of silica, and burning the mixture during its projection to form a coherent refractory mass which bonds the addition together and to the original structure.

    摘要翻译: 二氧化硅耐火结构可以加入到例如 通过修理,在超过600℃的温度的工作环境中,使用一种或多种玻璃态二氧化硅砖进行添加,该二氧化硅砖通过将由微细的可放热氧化材料颗粒组成的混合物,例如, Si任选地具有Al和二氧化硅颗粒,并且在其投影期间燃烧混合物以形成粘合加成物和原始结构的相干耐火材料块。

    Composite refractory articles and method of manufacturing them
    7.
    发明授权
    Composite refractory articles and method of manufacturing them 失效
    复合耐火材料及其制造方法

    公开(公告)号:US4497473A

    公开(公告)日:1985-02-05

    申请号:US420505

    申请日:1982-09-17

    CPC分类号: B22D41/28

    摘要: A method of manufacturing a composite refractory article having a flow passage through which a molten metal stream may be conducted and comprising a first body of refractory material which defines a surface of that passage, the first body being bonded to a second body of refractory material. The second body is provided to define a passageway of greater cross-sectional dimensions than the flow passage. Within the passageway, the first body of refractory material is provided for defining the flow passage surface, the first body being formed in the larger passageway by causing its refractory material to cohere and bond to the second body by fusion or partial fusion in situ.

    摘要翻译: 一种制造复合耐火制品的方法,所述复合耐火制品具有流动通道,通过所述流动通道可以导入熔融金属流,并且包括限定所述通道的表面的耐火材料的第一本体,所述第一主体结合到第二耐火材料体。 第二主体被设置成限定比流动通道更大的横截面尺寸的通道。 在通道内,提供第一耐火材料体以限定流动通道表面,第一主体通过使其耐火材料通过熔融或部分熔融原位固定并结合到第二主体而形成在较大的通道中。