METHOD FOR MANUFACTURING THREE-DIMENSIONAL SHAPED OBJECT AND THREE-DIMENSIONAL SHAPING APPARATUS

    公开(公告)号:US20220274316A1

    公开(公告)日:2022-09-01

    申请号:US17652147

    申请日:2022-02-23

    Abstract: A method for manufacturing a three-dimensional shaped object according to the present disclosure includes: a plasticizing step of plasticizing at least a part of a shaping material including a first fiber material and a thermoplastic resin to generate a plasticized material to be discharged from a nozzle opening for shaping a three-dimensional shaped object; a fiber introducing step including either a step of introducing a second fiber material longer than the first fiber material into the shaping material or the plasticized material before being discharged from the nozzle opening, or a step of introducing the second fiber material into the plasticized material after being discharged from the nozzle opening; and a shaping step of shaping the three-dimensional shaped object including the first fiber material and the second fiber material.

    PRODUCTION METHOD OF THREE-DIMENSIONALLY SHAPED OBJECT

    公开(公告)号:US20190184461A1

    公开(公告)日:2019-06-20

    申请号:US16222018

    申请日:2018-12-17

    CPC classification number: B22F3/105 B22F3/16 B29C64/153

    Abstract: A production method of a three-dimensionally shaped object, includes a first layer forming step of forming a first layer by using a first composition containing first powder and binder, a second layer forming step of forming a second layer by using a second composition containing second powder, third powder, and binder, and a sintering step of sintering the first powder and the second powder. In a case where the first powder and the second powder are of the same material, difference in a contraction rate between the first layer and the second layer in the sintering step is reduced by matching a filling rate of the first powder in the first composition with a total filling rate of the second powder and the third powder in the second composition and matching an average particle diameter of the first powder with an average particle diameter of the second powder.

    FLUID MATERIAL EJECTING APPARATUS
    3.
    发明申请

    公开(公告)号:US20180085825A1

    公开(公告)日:2018-03-29

    申请号:US15700554

    申请日:2017-09-11

    Abstract: A fluid material ejecting apparatus includes a material chamber to which a fluid material containing at least one of metal particles and ceramic particles is supplied, a valve seat constituting a part of the material chamber and including an ejection port, a piston movable in the material chamber in directions toward and away from the ejection port, and a driver of the piston. The driver is configured to cause the piston to contact the valve seat from a position away from the valve seat and move in the direction toward the ejection port so as to slide along the valve seat, to thereby eject the fluid material through the ejection port. Sliding surfaces of the piston and the valve seat via which the piston and the valve seat contact each other have a higher Vickers hardness than the particles contained in the fluid material.

    THREE-DIMENSIONAL MODELING APPARATUS, THREE-DIMENSIONAL MODELING METHOD, AND COMPUTER PROGRAM

    公开(公告)号:US20180071959A1

    公开(公告)日:2018-03-15

    申请号:US15697730

    申请日:2017-09-07

    Abstract: A three-dimensional modeling apparatus includes a modeling portion that models a three-dimensional object by laminating material layers formed by a material having a fluid property, and executes a first modeling process that forms concave portions, which are adjacent to two or more convex portions and are recessed in comparison with the convex portions in a lamination direction in which material layers are laminated, as a result of forming a plurality of convex portions that project in the lamination direction, a second modeling process that laminates a material layer on the convex portions, and forms a material layer, which is spatially separated from the material layer laminated on the convex portions, inside the concave portions, and a third modeling process that fills the concave portions with a material layer by disposing the material on the material layer inside the concave portions.

    THREE-DIMENSIONAL MODELING APPARATUS, MANUFACTURING METHOD AND COMPUTER PROGRAM
    7.
    发明申请
    THREE-DIMENSIONAL MODELING APPARATUS, MANUFACTURING METHOD AND COMPUTER PROGRAM 审中-公开
    三维建模设备,制造方法和计算机程序

    公开(公告)号:US20160243761A1

    公开(公告)日:2016-08-25

    申请号:US15040615

    申请日:2016-02-10

    Inventor: Eiji OKAMOTO

    Abstract: A three-dimensional modeling apparatus is provided with a head unit for modeling an object by discharging a liquid into each unit grille that is defined in accordance with modeling resolutions of a cross section body in an X direction and a Y direction and a lamination interval in a Z direction, and a control unit for controlling the head unit. In the case where one or more types of the chromatic liquids are discharged into the unit grille by controlling the head unit and the spatial volume of the unit grille is not filled with the one or more types of chromatic liquids, the control unit causes the achromatic liquid to be discharged into the unit grille in addition to the one or more types of chromatic liquids so as to fill the spatial volume of the unit grille with both the chromatic liquids and the achromatic liquid.

    Abstract translation: 三维建模装置设置有头单元,用于通过将液体排放到根据截面主体在X方向和Y方向上的建模分辨率以及Y方向上的层压间隔定义的每个单元格栅中来对物体进行建模 Z方向,以及用于控制头单元的控制单元。 在通过控制头单元并且单元格栅的空间体积没有填充一种或多种彩色液体的情况下,将一种或多种彩色液体排放到单元格栅中的情况下,控制单元使无色 液体除了一种或多种彩色液体之外还被排放到单元格栅中,以便用彩色液体和无色液体填充单元格栅的空间体积。

    THREE-DIMENSIONAL FORMATION APPARATUS, THREE-DIMENSIONAL FORMATION METHOD, AND COMPUTER PROGRAM
    8.
    发明申请
    THREE-DIMENSIONAL FORMATION APPARATUS, THREE-DIMENSIONAL FORMATION METHOD, AND COMPUTER PROGRAM 有权
    三维形成装置,三维形成方法和计算机程序

    公开(公告)号:US20150273763A1

    公开(公告)日:2015-10-01

    申请号:US14665021

    申请日:2015-03-23

    Inventor: Eiji OKAMOTO

    Abstract: A three-dimensional formation apparatus includes a head-unit which can discharge liquid in a first-direction and a control-unit which controls the head-unit. The control-unit forms a hollow on a changed portion where an outline of a cross section object is simultaneously changed in a second-direction and a third-direction towards the inside from the outline of the cross section object in the second-direction or the third-direction, in a first cross section object formation process and executes a filling process of discharging the liquid containing a second quantity which is larger than a first quantity to the hollow so as to come in contact with the cross section object formed in the first cross section object formation process, to fill at least a part of the hollow with the liquid, after the first cross section object formation process is executed and before the second cross section object formation process is executed.

    Abstract translation: 三维形成装置包括可以排出第一方向的液体的头单元和控制头单元的控制单元。 控制单元在变化部分形成中空部分,其中横截面物体的轮廓在第二方向上的横截面物体的轮廓中沿第二方向和第三方向向内侧改变, 第三方向,在第一横截面物体形成处理中,执行将含有大于第一量的第二量的液体排出到中空部的填充处理,以与形成在第一方向的第一横截面物体 在第一横截面物体形成处理被执行之后并且在执行第二横截面物体形成处理之前,用液体填充中空部分的至少一部分。

    THREE-DIMENSIONAL STRUCTURE MANUFACTURING APPARATUS, METHOD OF MANUFACTURING THREE-DIMENSIONAL STRUCTURE, AND THREE-DIMENSIONAL STRUCTURE
    9.
    发明申请
    THREE-DIMENSIONAL STRUCTURE MANUFACTURING APPARATUS, METHOD OF MANUFACTURING THREE-DIMENSIONAL STRUCTURE, AND THREE-DIMENSIONAL STRUCTURE 有权
    三维结构制造装置,制造三维结构的方法和三维结构

    公开(公告)号:US20150273762A1

    公开(公告)日:2015-10-01

    申请号:US14662616

    申请日:2015-03-19

    Inventor: Eiji OKAMOTO

    Abstract: A three-dimensional structure manufacturing apparatus, in which the three-dimensional structure is manufactured by laminating layers, includes: a base unit on which a three-dimensional structure is to be formed; a discharge unit which discharges a curable ink onto the base unit; flattening unit which flattens an ink layer composed of the curable ink discharged onto the base unit; and curing unit which cures the ink layer. Here, the ink layer is cured by the curing unit while being flattened by the flattening unit.

    Abstract translation: 其中通过层叠层制造三维结构的三维结构制造装置包括:要在其上形成三维结构的基座单元; 排出单元,其将可固化油墨排出到基体单元上; 压平单元,其使由排出到基座单元上的可固化油墨构成的油墨层变平; 以及固化油墨层的固化单元。 这里,油墨层被固化单元固化,同时被平坦化单元压平。

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