Surface-coated cutting tool and method for manufacturing same

    公开(公告)号:US11274366B2

    公开(公告)日:2022-03-15

    申请号:US16482118

    申请日:2018-12-27

    Abstract: A surface-coated cutting tool includes a substrate and a coating film that coats the substrate, wherein the coating film includes a hard coating layer constituted of a domain region and a matrix region, the domain region is a region having a plurality of portions divided and distributed in the matrix region, the domain region has a structure in which a first layer composed of a first Alx1Ti(1-x1) compound and a second layer composed of a second Alx2Ti(1-x2) compound are layered on each other, the matrix region has a structure in which a third layer composed of a third Alx3Ti(1-x3) compound and a fourth layer composed of a fourth Alx4Ti(1-x4) compound are layered on each other, the first AlTi compound, the second AlTi compound and the fourth AlTi compound have a cubic crystal structure, the third AlTi compound has a hexagonal crystal structure.

    Cutting tool
    3.
    发明授权

    公开(公告)号:US11253929B2

    公开(公告)日:2022-02-22

    申请号:US17254444

    申请日:2020-06-22

    Abstract: A cutting tool comprises a substrate and a coating layer provided on the substrate, the coating layer including a multilayer structure layer composed of a first unit layer and a second unit layer, and a lone layer, the lone layer including cubic TizAl1-zN crystal grains, an atomic ratio z of Ti in the TizAl1-zN being 0.4 or more and less than 0.55, the lone layer having a thickness with an average value of 2.5 nm or more and 10 nm or less, the multilayer structure layer having a thickness with an average value of 10 nm or more and 45 nm or less, one multilayer structure layer and one lone layer forming a repetitive unit having a thickness with an average value of 20 nm to 50 nm, a maximum value of 40 nm to 60 nm, and a minimum value of 10 nm to 30 nm.

    Cutting tool
    4.
    发明授权

    公开(公告)号:US11241744B2

    公开(公告)日:2022-02-08

    申请号:US17254411

    申请日:2020-06-22

    Abstract: A cutting tool comprises a substrate and a coating layer provided on the substrate, the coating layer including a multilayer structure layer composed of a first unit layer and a second unit layer, and a lone layer, the lone layer including cubic TizAl1-zN crystal grains, an atomic ratio z of Ti in the TizAl1-zN being 0.55 or more and 0.7 or less, the lone layer having a thickness with an average value of 2.5 nm or more and 10 nm or less, the multilayer structure layer having a thickness with an average value of 10 nm or more and 45 nm or less, one multilayer structure layer and one lone layer forming a repetitive unit having a thickness with an average value of 20 nm to 50 nm, a maximum value of 40 nm to 60 nm, and a minimum value of 10 nm to 30 nm.

    Cutting tools
    8.
    发明授权

    公开(公告)号:US11471951B2

    公开(公告)日:2022-10-18

    申请号:US17439407

    申请日:2021-03-22

    Abstract: A cutting tool comprising a base material and a coating arranged on the base material; wherein: the coating comprises an α-Al2O3 layer composed of a plurality of α-Al2O3 particles; the average particle diameter a of the α-Al2O3 particles in a first region of the α-Al2O3 layer is 0.10 μm or more and 0.30 μm or less; the average particle diameter b of the α-Al2O3 particles in a second region of the α-Al2O3 layer is 0.30 μm or more and 0.50 μm or less; the average particle diameter c of the α-Al2O3 particles in a third region of the α-Al2O3 layer is 0.10 μm or more and 0.30 μm or less; and the ratio b/a is 1.5 or more and 5.0 or less.

    Cutting tools
    9.
    发明授权

    公开(公告)号:US11426802B1

    公开(公告)日:2022-08-30

    申请号:US17439407

    申请日:2021-03-22

    Abstract: A cutting tool comprising a base material and a coating arranged on the base material; wherein: the coating comprises an α-Al2O3 layer composed of a plurality of α-Al2O3 particles; the average particle diameter a of the α-Al2O3 particles in a first region of the α-Al2O3 layer is 0.10 μm or more and 0.30 μm or less; the average particle diameter b of the α-Al2O3 particles in a second region of the α-Al2O3 layer is 0.30 μm or more and 0.50 μm or less; the average particle diameter c of the α-Al2O3 particles in a third region of the α-Al2O3 layer is 0.10 μm or more and 0.30 μm or less; and the ratio b/a is 1.5 or more and 5.0 or less.

    Cutting tool
    10.
    发明授权

    公开(公告)号:US11358226B2

    公开(公告)日:2022-06-14

    申请号:US17254396

    申请日:2020-06-22

    Abstract: A cutting tool comprises a substrate and a coating layer provided on the substrate, the coating layer including a multilayer structure layer composed of a first unit layer and a second unit layer, and a lone layer, the lone layer including cubic TizAl1-zN crystal grains, an atomic ratio z of Ti in the TizAl1-zN being 0.55 or more and 0.7 or less, the lone layer having a thickness with an average value of 2.5 nm or more and 10 nm or less, the multilayer structure layer having a thickness with an average value of 40 nm or more and 95 nm or less, one multilayer structure layer and one lone layer forming a repetitive unit having a thickness with an average value of 50 nm to 100 nm, a maximum value of 90 nm to 110 nm, and a minimum value of 40 nm to 60 nm.

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