公开(公告)号：US5392506A

公开(公告)日：1995-02-28

申请号：US110858

申请日：1993-08-24

申请人： Sabatino Luciani ,  Antonio Lumini

发明人： Sabatino Luciani ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K5/22 ,  H02K15/00 ,  H02K15/04 ,  H02K15/095 ,  H01R43/00

CPC分类号： H02K15/0056 ,  H02K15/0075 ,  H02K15/095 ,  H02K3/522 ,  Y10T29/49009 ,  Y10T29/5141 ,  Y10T29/515 ,  Y10T29/53157 ,  Y10T29/53161

摘要： Methods and apparatus are provided for connecting a lead wire extending from a coil portion wound on a pole of a stator core to one or more terminals mounted on the stator core, wherein the method includes the steps of: grasping a lead wire; disposing the lead wire adjacent at least a first terminal; partially and then fully engaging the lead wire with the terminal; repeating the steps of disposing and engaging the lead wire with later terminals, if any; and then cutting the lead wire. Apparatus is provided for performing the method steps for complex lead wire connection patterns.

摘要翻译： 提供了用于连接从卷绕在定子铁芯的磁极上的线圈部分延伸的引线到安装在定子芯上的一个或多个端子的方法和装置，其中该方法包括以下步骤：抓住引线; 将所述引线设置在至少第一端子附近; 部分地然后将引线与端子完全接合; 重复以下步骤：如果有的话，将引线布置和接合; 然后切割导线。 提供了用于执行复杂引线连接图案的方法步骤的装置。

公开(公告)号：US5065503A

公开(公告)日：1991-11-19

申请号：US561965

申请日：1990-08-01

申请人： Sabatino Luciani ,  Antonio Lumini

发明人： Sabatino Luciani ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K5/22 ,  H02K15/00 ,  H02K15/04 ,  H02K15/095

CPC分类号： H02K15/0056 ,  H02K15/0075 ,  H02K15/095 ,  H02K3/522 ,  Y10T29/49009 ,  Y10T29/5141 ,  Y10T29/515 ,  Y10T29/53157 ,  Y10T29/53161

摘要： Methods and apparatus are provided for connecting a lead wire extending from a coil portion wound on a pole of a stator core to one or more terminals mounted on the stator core, wherein the method includes the steps of: grasping a lead wire; disposing the lead wire adjacent at least a first terminal; partially and then fully engaging the lead wire with the terminal; repeating the steps of disposing and engaging the lead wire with later terminals, if any; and then cutting the lead wire. Apparatus is provided for performing the method steps for complex lead wire connection patterns.

公开(公告)号：US4997138A

公开(公告)日：1991-03-05

申请号：US565173

申请日：1990-08-09

申请人： Sabatino Luciani ,  Antonio Lumini

发明人： Sabatino Luciani ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K15/095

CPC分类号： H02K15/095 ,  H02K3/522 ,  H01F2005/046 ,  Y10T29/49071

摘要： Methods and apparatus for winding stators (e.g., electric motor stators) so that the ends of each coil can be terminated at respective opposite ends of the stator. The coil wire is anchored adjacent a first end of the stator. Then the coil supply means is alternately reciprocated longitudinally along and rotationally about the longitudinal axis of the stator to wind the wire on the stator. When the desired number of windings has been applied, the wire supply means is stopped adjacent the second end of the stator and the wire is anchored adjacent that end of the stator. The wire is then cut between the second anchoring point and the wire supply means, and the wire supply means is returned to the starting position to prepare for winding the next stator.

摘要翻译： 用于卷绕定子（例如，电动机定子）的方法和装置，使得每个线圈的端部可以在定子的相应的相对端处终止。 线圈线邻近定子的第一端锚定。 然后，线圈供给装置沿着定子的纵向轴线并沿其旋转地交替往复运动，以将线缠绕在定子上。 当已经施加了所需的绕组数时，电线供给装置在定子的第二端附近停止，并且电线被固定在定子的该端附近。 然后在第二锚固点和焊丝供给装置之间切割焊丝，并且焊丝供给装置返回到起始位置以准备卷绕下一个定子。

公开(公告)号：US5361487A

公开(公告)日：1994-11-08

申请号：US67297

申请日：1993-05-25

申请人： Sabatino Luciani ,  Massimo Ponzio ,  Antonio Lumini

发明人： Sabatino Luciani ,  Massimo Ponzio ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K15/00 ,  H02K15/095 ,  H02K15/085

CPC分类号： H02K3/522 ,  H02K15/0056 ,  H02K15/0075 ,  H02K15/095 ,  Y10T29/49009 ,  Y10T29/53143 ,  Y10T29/53161

摘要： Methods and apparatus are provided for generating and connecting an intermediate lead wire extending between multiple portions of a coil wound on a pole of a stator core to a slotted terminal mounted on the stator core. Such stator cores, wound by coil winding shuttles, are used in electric motors, generators and similar devices. An intermediate lead wire extending between multiple portions of a coil is first captured by a hook mechanism, aligned with a slotted terminal, and then inserted in the terminal by a wire insertion device. The wire is then held in engagement with the terminal while the next portion of the coil is begun, producing an intermediate lead wire connection wherein a first portion of the lead wire is engaged within a slot in the terminal and the portion extending from the terminal to the next coil portion is wrapped tightly against the exterior of the terminal. In accordance with the principles of this invention, no cutting of the intermediate lead wire is required.

摘要翻译： 提供了用于产生和连接在缠绕在定子芯的极上的线圈的多个部分之间延伸到安装在定子芯上的开槽端子的中间引线的连接。 这种由线圈绕线梭形成的定子铁芯用于电动机，发电机和类似装置中。 在线圈的多个部分之间延伸的中间引线首先由钩状机构捕获，与钩形机构对准，然后通过线插入装置插入到端子中。 然后，当线圈的下一部分开始时，线被保持与端子接合，产生中间引线连接，其中引线的第一部分接合在端子中的槽中，并且从端子延伸到部分 下一个线圈部分被紧密地包裹在终端的外部。 根据本发明的原理，不需要中间引线的切割。

公开(公告)号：US5245748A

公开(公告)日：1993-09-21

申请号：US739291

申请日：1991-08-01

申请人： Sabatino Luciani ,  Antonio Lumini

发明人： Sabatino Luciani ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K5/22 ,  H02K15/00 ,  H02K15/04 ,  H02K15/095

CPC分类号： H02K15/0056 ,  H02K15/0075 ,  H02K15/095 ,  H02K3/522 ,  Y10T29/49009 ,  Y10T29/5141 ,  Y10T29/515 ,  Y10T29/53157 ,  Y10T29/53161

摘要： Methods and apparatus are provided for connecting a lead wire extending from a coil portion wound on a pole of a stator core to one or more terminals mounted on the stator core, wherein the method includes the steps of: grasping a lead wire; disposing the lead wire adjacent at least a first terminal; partially and then fully engaging the lead wire with the terminal; repeating the steps of disposing and engaging the lead wire with later terminals, if any; and then cutting the lead wire. Apparatus is provided for performing the method steps for complex lead wire connection patterns.

公开(公告)号：US5233751A

公开(公告)日：1993-08-10

申请号：US809233

申请日：1991-12-17

申请人： Sabatino Luciani ,  Massimo Ponzio ,  Antonio Lumini

发明人： Sabatino Luciani ,  Massimo Ponzio ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K15/00 ,  H02K15/095

CPC分类号： H02K3/522 ,  H02K15/0056 ,  H02K15/0075 ,  H02K15/095 ,  Y10T29/49009 ,  Y10T29/53143 ,  Y10T29/53161

摘要： Methods and apparatus are provided for generating and connecting an intermediate lead wire extending between multiple portions of a coil wound on a pole of a stator core to a slotted terminal mounted on the stator core. Such stator cores, wound by coil winding shuttles, are used in electric motors, generators and similar devices. An intermediate lead wire extending between multiple portions of a coil is first captured by a hook mechanism, aligned with a slotted terminal, and then inserted in the terminal by a wire insertion device. The wire is then held in engagement with the terminal while the next portion of the coil is begun, producing an intermediate lead wire connection wherein a first portion of the lead wire is engaged within a slot in the terminal and the portion extending from the terminal to the next coil portion is wrapped tightly against the exterior of the terminal, with no cutting of the intermediate lead wire required.

摘要翻译： 提供了用于产生和连接在缠绕在定子芯的极上的线圈的多个部分之间延伸到安装在定子芯上的开槽端子的中间引线的连接。 这种由线圈绕线梭形成的定子铁芯用于电动机，发电机和类似装置中。 在线圈的多个部分之间延伸的中间引线首先由钩状机构捕获，与钩形机构对准，然后通过线插入装置插入到端子中。 然后，当线圈的下一部分开始时，线被保持与端子接合，产生中间引线连接，其中引线的第一部分接合在端子中的槽内，并且从端子延伸到部分 下一个线圈部分被紧密地包裹在端子的外部，而不需要切割中间导线。

公开(公告)号：US4946111A

公开(公告)日：1990-08-07

申请号：US353486

申请日：1989-05-18

申请人： Sabatino Luciani ,  Massimo Ponzio

发明人： Sabatino Luciani ,  Massimo Ponzio

IPC分类号： H02K15/095

CPC分类号： H02K15/095 ,  Y10T29/49009

摘要： The density, regularity, and efficiency of the coils wound on a stator (e.g., an electric motor stator) are improved by providing winding needle trajectories which tend to urge the wire to fill empty areas which may otherwise develop in the coils at the ends of the stator. The phase relationship between the oscillation and reciprocation components of needle motion is selected to optimize coil formation. In particular, each oscillation stroke is typically somewhat delayed (as compared to the prior apparatus) relative to the reversal of reciprocation direction. The reciprocation stroke length is also typically increased. Needle actuation apparatus in which adjustment of these parameters is facilitated is also disclosed.

公开(公告)号：US4713883A

公开(公告)日：1987-12-22

申请号：US840671

申请日：1986-03-18

申请人： Luciano Santandrea ,  Sabatino Luciani

发明人： Luciano Santandrea ,  Sabatino Luciani

IPC分类号： H02K15/00 ,  B23D19/00

CPC分类号： H02K15/00 ,  Y10T29/53143 ,  Y10T29/53161 ,  Y10T29/53261 ,  Y10T29/53265

摘要： In a production line for electric motor stators, the stators are rigidly fixed individually, onto respective individual pallets which advance along conveyor belts, in proximity to which the necessary stator-working stations are located; mechanical means are also provided for removing the pallets from the belts and handling them so that the respective stators become disposed in positions corresponding with the working stations located along the line, and in proximity to which said mechanical means are provided.

摘要翻译： 在电动机定子的生产线中，定子被单独地固定在相应的单独的托盘上，这些托盘沿着传送带前进，靠近所需的定子工作站所在的位置; 还提供机械装置用于将托盘从皮带上移走并处理它们，使得各个定子变得布置在与沿着线路设置的工作站相对应的位置中，并且靠近设置有所述机械装置。

公开(公告)号：US6012670A

公开(公告)日：2000-01-11

申请号：US112180

申请日：1998-07-08

申请人： Sabatino Luciani ,  Maurizio Mugelli

发明人： Sabatino Luciani ,  Maurizio Mugelli

IPC分类号： H02K15/00 ,  H02K15/09 ,  H02K15/06

CPC分类号： H02K15/09 ,  H02K15/00 ,  Y10T29/49009

摘要： A transfer mechanism is operatively disposed between a conveyor for dynamo-electric machine parts (such as electric motor armatures) and apparatus for simultaneously processing a plurality of those parts (e.g., by winding coils of wire on those parts). The transfer mechanism delivers processed parts to the conveyor and receives unprocessed dynamo-electric machine parts from the conveyor, one at a time in a single alignment position, at least partly concurrent with the processing of other parts. Loss in production time due to wire breakage at the processing apparatus is reduced by substantially instantaneously controlling the broken wire (e.g., by retracting that wire relative to the associated wire dispenser) while continuing to move the wire dispensers.

摘要翻译： 传动机构可操作地设置在用于发电机部件（例如电动机电枢）的输送机和用于同时处理多个这些部件（例如通过在这些部件上缠绕线圈）的装置。 传送机构将经处理的部件传送到输送机，并从输送机接收未处理的发电机部件，一个在单个对准位置一次，至少部分地与其它部件的加工同时进行。 在继续移动电线分配器的同时，通过基本上即时地控制断线（例如，通过相对于相关的电线分配器回缩该线），减少了由于加工设备处的断线造成的生产时间的损失。

公开(公告)号：US4991782A

公开(公告)日：1991-02-12

申请号：US840735

申请日：1986-03-18

申请人： Sabatino Luciani

发明人： Sabatino Luciani

IPC分类号： H02K15/095

CPC分类号： H02K15/095 ,  Y10T29/49009

摘要： A needle of a stator winding machine is positioned such that its central longitudinal axis is eccentric relative to a central longitudinal axis of the stator. More particularly, the central longitudinal axis of the needle is spaced a predetermined distance from the central longitudinal axis of the stator along a line which is coincident with an axis about which slots in which a wire is being wound are symmetrical. The predetermined distance is selected such that the point of the needle extends at least to an end of a frontal tooth adapted to retain the wire in one of the slots.

摘要翻译： 定子绕线机的针定位成使得其中心纵向轴线相对于定子的中心纵向轴线偏心。 更具体地，针的中心纵向轴线沿着与线缠绕的狭缝对称的轴线重合的线与定子的中心纵向轴线间隔预定距离。 选择预定距离使得针的点至少延伸到适于将线保持在其中一个狭槽中的前牙的端部。