Ceramic-metal articles and methods of manufacture
    5.
    发明授权
    Ceramic-metal articles and methods of manufacture 失效
    陶瓷金属制品及其制造方法

    公开(公告)号:US5089047A

    公开(公告)日:1992-02-18

    申请号:US632238

    申请日:1990-12-20

    IPC分类号: C22C29/00 C22C29/06

    摘要: A dense cermet article including about 80-95% by volume of a granular hard phase and about 5-20% by volume of a metal phase. The granular hard phase consists essentially of a ceramic material selected from the hard refractory carbides, nitrides, carbonitrides, oxycarbides, oxynitrides, carboxynitrides, and borides of titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, boron, and mixtures thereof. The metal phase consists essentially of a combination of nickel and aluminum having a weight ratio of nickel to aluminum of from about 90:10 to about 70:30 and 0-5% by weight of an additive selected from the group consisting of titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, cobalt, boron, or carbon, or combinations thereof. In the preferred metal phase, an amount of about 15-80% by volume of the metal phase component exhibits a Ni.sub.3 Al ordered crystal structure. The article may be produced by presintering the hard phase - metal phase component mixture in a vacuum or inert atmosphere at about 1475.degree.-1675.degree. C., then densifying by hot isostatic pressing at a temperature of about 1575.degree.-1675.degree. C., in an inert atmosphere, and at about 34-207 MPa pressure. Limiting the presintering temperature to 1475.degree.-1575.degree. C. and keeping the presintering temperature at least 50.degree. C. below the not pressing temperature produces an article of gradated hardness, harder at the surface than at the core.

    摘要翻译: 包括约80-95体积%的粒状硬质相和约5-20体积%的金属相的密集金属陶瓷制品。 颗粒状硬质相基本上由选自硬质耐火碳化物,氮化物,碳氮化物,碳氧化物,氧氮化物,羧基氮化物和钛,锆,铪,钒,铌,钽,铬,钼,钨,硼等的陶瓷材料组成。 及其混合物。 金属相基本上由镍和铝的组合组成,镍和铝的重量比为约90:10至约70:30,0-5重量%的添加剂选自钛,锆 ,铪,钒,铌,钽,铬,钼,钨,钴,硼或碳,或它们的组合。 在优选的金属相中,金属相组分的约15-80体积%的量呈现出Ni 3 Al有序晶体结构。 制品可以通过在真空或惰性气氛中在约1475℃-1675℃预烧结硬相 - 金属相组分混合物,然后在约1575℃-1675℃的温度下通过热等静压进行致密化, 在惰性气氛中,压力约为34-207MPa。 将预烧温度限制在1475°-1575℃,并将预烧结温度保持在不压制温度以下至少50℃,产生一层比硬度更硬的物品。

    Method of machining nickel based superalloys
    7.
    发明授权
    Method of machining nickel based superalloys 失效
    镍基超级合金的加工方法

    公开(公告)号:US5216845A

    公开(公告)日:1993-06-08

    申请号:US693492

    申请日:1991-04-30

    摘要: A method for machining a high temperature nickel based alloy workpiece or other difficult-to-work material. The method involves machining the workpiece at an effective cutting speed of up to about 1500 sfm per minute, moving a ceramic-metal cutting tool across the face of the workpiece at a rate of up to about 0.04 in/rev, and cutting the workpiece with the ceramic-metal cutting tool to effect a depth of cut of up to about 0.15 inches per pass. The ceramic-metal cutting tool has a density of at least about 95% of theoretical, and includes about 80-98%, preferably 88-96%, by volume of granular hard phases and about 2-20%, preferably 4-12%, by volume of a metal phase. The granular hard phases are (a) a major hard phase portion of alumina and (b) a minor hard phase portion of hard refractory metal carbides, nitrides, carbonitrides, and borides. The metal phase is combination of nickel and aluminum having a ratio of nickel to aluminum of from about 80:20 to about 90:10, preferably 85:15 to 88:12 by weight with optional additives. Preferably, the metal phase is non-continuous and dispersed, and at least a major portion of the metal phase is segregated at hard phase triple points.

    摘要翻译: 一种加工高温镍基合金工件或其他难以加工的材料的方法。 该方法包括以高达约1500sfm /分钟的有效切割速度加工工件,以高达约0.04英寸/转的速度移动陶瓷金属切割工具跨过工件的表面,并且用 陶瓷金属切割工具可以实现每次通过高达约0.15英寸的切割深度。 陶瓷金属切削工具的密度至少为理论值的约95%,包括约80-98%,优选88-96%(体积)的颗粒硬质相和约2-20%,优选为4-12% ,以体积计的金属相。 颗粒状硬质相是(a)氧化铝的主要硬相部分和(b)硬质难熔金属碳化物,氮化物,碳氮化物和硼化物的次要硬相部分。 金属相是镍和铝的组合,镍与铝的比例为约80:20至约90:10,优选为85:15至88:12,其中任选的添加剂。 优选地,金属相是非连续的和分散的,并且金相的至少大部分在硬相三相分离。

    Method for manufacturing ceramic-metal articles
    8.
    发明授权
    Method for manufacturing ceramic-metal articles 失效
    制造陶瓷金属制品的方法

    公开(公告)号:US5041261A

    公开(公告)日:1991-08-20

    申请号:US635408

    申请日:1990-12-21

    IPC分类号: C22C29/00

    CPC分类号: C22C29/005

    摘要: A method for manufacturing a dense cermet article including about 80-95% by volume of a granular hard phase and about 5-20% by volume of a metal binder phase. The hard phase is (a) the hard refractory carbides, nitrides, carbonitrides, oxycarbides, oxynitrides, carboxynitrides, borides, and mixtures thereof of the elements selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, and B, or (b) the hard refractory carbides, nitrides, carbonitrides, oxycarbides, oxynitrides, and carboxynitrides, and mixtures thereof of a cubic solid solution of Zr--Ti, Hf--Ti, Hf--Zr, V--Ti, Nb--Ti, Ta--Ti, Mo--Ti, W--Ti, W--Hf, W--Nb, or W--Ta. The binder phase is a combination of Ni and Al having a Ni:Al weight ratio of from about 85:15 to about 88:12, and 0-5% by weight of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Co, B, and/or C. The method involves presintering the hard phase/binder phase mixture in a vacuum or inert atmosphere at about 1475.degree.-1675.degree. C., then HIPing at about 1575.degree.-1675.degree. C., in an inert atmosphere, and at about 34-207 MPa pressure. Limiting the presintering temperature to 1475.degree.-1575.degree. C. and keeping the presintering temperature at least 50.degree. C. below the hot pressing temperature, produces an article of gradated hardness, harder at the surface than at the core.

    摘要翻译: 制造包含约80-95体积%的粒状硬质相和约5-20体积%金属粘结相的致密金属陶瓷制品的方法。 硬相是(a)选自Ti,Zr,Hf,V,Nb,Ta,Cr中的元素的硬质耐火碳化物,氮化物,碳氮化物,碳氧化物,氮氧化物,羧基氮化物,硼化物及其混合物, Mo,W和B,或(b)硬质难熔碳化物,氮化物,碳氮化物,碳氧化物,氮氧化物和羧基氮化物,以及Zr-Ti,Hf-Ti,Hf-Zr,V- Ti,Nb-Ti,Ta-Ti,Mo-Ti,W-Ti,W-Hf,W-Nb或W-Ta。 粘结相是具有Ni:Al重量比为约85:15至约88:12的Ni和Al的组合,以及0-5重量%的Ti,Zr,Hf,V,Nb,Ta,Cr ,Mo,W,Co,B和/或C.该方法包括在真空或惰性气氛中预烧结硬相/粘合剂相混合物在约1475°-1675℃,然后在约1575°-1675℃进行HIPing 在惰性气氛中,压力约为34-207MPa。 将预烧温度限制在1475°-1575℃,并将预烧温度保持在低于热压温度的至少50℃,产生在表面比芯更硬的渐层硬度物品。

    Silicon nitride based ceramics and method
    9.
    发明授权
    Silicon nitride based ceramics and method 失效
    氮化硅基陶瓷和方法

    公开(公告)号:US4603116A

    公开(公告)日:1986-07-29

    申请号:US781314

    申请日:1985-09-27

    IPC分类号: C04B35/584 C04B35/58

    CPC分类号: C04B35/584

    摘要: A method of preparing fully dense silicon nitride based ceramic articles comprises the steps of blending a metal oxide component and silicon nitride, wherein a portion of the silicon nitride comprises acicular crystals; comminuting the powder mixture to reduce the aspect ratio of the acicular crystals to an average of less than about 3; pressing the comminuted powder to form a compact; and pressureless sintering the compact to a fully dense ceramic body. Powder mixtures and powder compacts for forming fully dense silicon nitride based ceramic bodies are also disclosed.

    摘要翻译: 一种制备完全致密的氮化硅基陶瓷制品的方法包括以下步骤:混合金属氧化物组分和氮化硅,其中一部分氮化硅包括针状结晶; 将粉末混合物粉碎以将针状晶体的长宽比平均降低至约3; 挤压粉碎成粉末; 并将压块无压烧结成完全致密的陶瓷体。 还公开了用于形成完全致密的氮化硅基陶瓷体的粉末混合物和粉末压块。

    Alumina ceramic-metal articles
    10.
    发明授权
    Alumina ceramic-metal articles 失效
    氧化铝陶瓷金属制品

    公开(公告)号:US5271758A

    公开(公告)日:1993-12-21

    申请号:US701302

    申请日:1991-05-13

    摘要: A dense cermet article including about 44-93% of a granular first hard phase, about 4-44% of a granular second hard phase, and about 2-20% of a metal phase, all expressed in % by volume. The first hard phase consists essentially of alumina and from 0% to less than 5% of one or more oxides selected from magnesia, zirconia, yttria, hafnia, and silica. The second hard phase consists essentially of a hard refractory carbide, nitride, or boride, or mixture or solid solution thereof. Preferred materials for inclusion in the second hard phase are titanium carbide, hafnium carbide, tantalum carbide, tantalum nitride, tungsten carbide, titanium diboride, and boron carbide. The metal phase consists essentially of a combination of nickel and aluminum having a ratio of nickel to aluminum of from about 85:15 to about 88:12, and 0-5% of an additive selected from the group consisting of titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, cobalt, boron, and/or carbon. The preferred metal phase is substantially of the Ni.sub.3 Al ordered crystal structure.

    摘要翻译: 包括约44-93%的颗粒状第一硬质相,约4-44%的颗粒状第二硬质相和约2-20%的金属相的致密金属陶瓷制品,均以体积%表示。 第一硬相主要由氧化铝和0%至小于5%的一种或多种选自氧化镁,氧化锆,氧化钇,铪和二氧化硅的氧化物组成。 第二硬质相基本上由难熔碳化物,氮化物或硼化物,或其混合物或固溶体组成。 用于包含在第二硬质相中的优选材料是碳化钛,碳化铪,碳化钽,氮化钽,碳化钨,二硼化钛和碳化硼。 金属相主要由镍和铝的组合组成,镍与铝的比率为约85:15至约88:12,以及0-5%的选自钛,锆,铪的添加剂 ,钒,铌,钽,铬,钼,钴,硼和/或碳。 优选的金属相基本上是Ni 3 Al有序晶体结构。