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公开(公告)号：US08272119B2
公开(公告)日：2012-09-25
申请号：US12620948
申请日：2009-11-18
IPC分类号： H02K15/04
CPC分类号： H02K15/0478 , Y10T29/49009 , Y10T29/49071
摘要： The method of manufacturing a coil assembly for a stator formed with slots includes a coil wire combination forming step of forming a band-like coil wire combination by overlapping a plurality of coil wires while forming them with in-slot portions to be accommodated in the slots and turn portions each connecting each adjacent two of the in-slot portions, and a shaping step of shaping the band-like coil wire combination into a cylindrical shape by helically winding the band-like coil wire combination. The coil wire combination forming step is carried out by performing an interlaced part forming step of forming an interlaced part by overlapping the coil wires with each adjacent two of the coil wires intersecting with each other and a non-interlace part forming step of forming an interlaced part by overlapping the coil wires with each adjacent two of the coil wires not intersecting with each other.
摘要翻译： 制造用于形成有槽的定子的线圈组件的方法包括线圈组合形成步骤，其通过重叠多个线圈线而形成带状线圈组合，同时形成带槽部分以容纳在槽中 以及将每个相邻的两个槽内部分连接的部分，以及通过螺旋缠绕带状线圈组合将带状线圈组合成形为圆柱形的成形步骤。 线圈组合形成步骤通过执行交织部分形成步骤来进行，该隔行扫描部分形成步骤通过使线圈线与彼此相交的每个相邻的两条线圈重叠而形成交织部分;以及非隔行扫描部形成步骤，形成隔行扫描 部分通过使线圈线与每个相邻的两个线圈线彼此重叠而不相交。
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公开(公告)号：US20100125999A1
公开(公告)日：2010-05-27
申请号：US12620948
申请日：2009-11-18
IPC分类号： H02K15/00
CPC分类号： H02K15/0478 , Y10T29/49009 , Y10T29/49071
摘要： The method of manufacturing a coil assembly for a stator formed with slots includes a coil wire combination forming step of forming a band-like coil wire combination by overlapping a plurality of coil wires while forming them with in-slot portions to be accommodated in the slots and turn portions each connecting each adjacent two of the in-slot portions, and a shaping step of shaping the band-like coil wire combination into a cylindrical shape by helically winding the band-like coil wire combination. The coil wire combination forming step is carried out by performing an interlaced part forming step of forming an interlaced part by overlapping the coil wires with each adjacent two of the coil wires intersecting with each other and a non-interlace part forming step of forming an interlaced part by overlapping the coil wires with each adjacent two of the coil wires not intersecting with each other.
摘要翻译： 制造用于形成有槽的定子的线圈组件的方法包括线圈组合形成步骤，其通过重叠多个线圈线而形成带状线圈组合，同时形成带槽部分以容纳在槽中 以及将每个相邻的两个槽内部分连接的部分，以及通过螺旋缠绕带状线圈组合将带状线圈组合成形为圆柱形的成形步骤。 线圈组合形成步骤通过执行交织部分形成步骤来进行，该隔行扫描部分形成步骤通过使线圈线与彼此相交的每个相邻的两条线圈重叠而形成交织部分;以及非隔行扫描部形成步骤，形成隔行扫描 部分通过使线圈线与每个相邻的两个线圈线彼此重叠而不相交。
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3.发明申请公开(公告)号：US20100000077A1
公开(公告)日：2010-01-07
申请号：US12498601
申请日：2009-07-07
申请人： Akito Akimoto , Yoshinobu Yanagisawa , Shuzo Muraki , Masaomi Dobashi , Kentaro Mitsuki , Atsuo Ishizuka
发明人： Akito Akimoto , Yoshinobu Yanagisawa , Shuzo Muraki , Masaomi Dobashi , Kentaro Mitsuki , Atsuo Ishizuka
IPC分类号： H01F7/06
CPC分类号： H02K1/16 , H02K1/148 , H02K15/024 , H02K15/0421 , H02K15/064 , H02K15/066 , Y10T29/49009 , Y10T29/49062 , Y10T29/49071 , Y10T29/49096
摘要： In manufacturing a stator coil for rotary electric machine having phase windings, plural conductive shaped wire members are integrated mutually to form an integrated body. Each shaped wire member has plural straight portions, and plural turn portions alternately connecting adjacent straight portions at each of both ends of each straight portion. The body has plural straight superposed portions each formed by mutually superposing the plural straight portions. A wound-up body has plural straight stack portions. The straight portions are fitted to respective fitting grooves of an alignment member, the fitting grooves being formed in the alignment member at intervals each corresponding to the size of a gap between adjacent straight stack portions. The integrated body is wound about a core member together with the alignment member, with the straight portions being fitted to the alignment member to form the wound-up body.
摘要翻译： 在制造具有相绕组的旋转电机的定子线圈中，多个导电成形的线构件相互集成以形成一体。 每个成形线材具有多个直线部分，并且多个匝部分在每个直线部分的两端各自交替地连接相邻的直线部分。 主体具有通过相互重叠多个直线部分而形成的多个直的重叠部分。 卷绕体具有多个直的堆叠部分。 直线部分配合到对准构件的相应装配槽上，装配槽以对应于相邻直的堆叠部分之间的间隙的尺寸的间隔形成在对准构件中。 一体体与对准部件一起缠绕在芯部件上，直线部分被配合到对准部件上以形成卷绕体。
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4.发明授权公开(公告)号：US08166628B2
公开(公告)日：2012-05-01
申请号：US12498601
申请日：2009-07-07
申请人： Akito Akimoto , Yoshinobu Yanagisawa , Shuzo Muraki , Masaomi Dobashi , Kentaro Mitsuki , Atsuo Ishizuka
发明人： Akito Akimoto , Yoshinobu Yanagisawa , Shuzo Muraki , Masaomi Dobashi , Kentaro Mitsuki , Atsuo Ishizuka
IPC分类号： H02K15/00
CPC分类号： H02K1/16 , H02K1/148 , H02K15/024 , H02K15/0421 , H02K15/064 , H02K15/066 , Y10T29/49009 , Y10T29/49062 , Y10T29/49071 , Y10T29/49096
摘要： In manufacturing a stator coil for rotary electric machine having phase windings, plural conductive shaped wire members are integrated mutually to form an integrated body. Each shaped wire member has plural straight portions and plural turn portions alternately connecting adjacent straight portions at each of both ends of each straight portion. The body has plural straight superposed portions each formed by mutually superposing the plural straight portions. A wound-up body has plural straight stack portions The straight portions are fitted to respective fitting grooves of an alignment member, the fitting grooves being formed in the alignment member at intervals each corresponding to the size of a gap between adjacent straight stack portions. The integrated body is wound about a core member together with the alignment member, with the straight portions being fitted to the alignment member to form the wound-up body.
摘要翻译： 在制造具有相绕组的旋转电机的定子线圈中，多个导电成形的线构件相互集成以形成一体。 每个成形线材具有多个直线部分，并且多个匝部分在每个直线部分的两端各自交替连接相邻的直线部分。 主体具有通过相互重叠多个直线部分而形成的多个直的重叠部分。 卷绕体具有多个直的堆叠部分，直线部分配合到对准部件的相应装配槽中，装配槽以对应于相邻直的堆叠部分之间的间隙的尺寸的间隔形成在对准部件中。 一体体与对准部件一起缠绕在芯部件上，直线部分被配合到对准部件上以形成卷绕体。
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公开(公告)号：US07948142B2
公开(公告)日：2011-05-24
申请号：US12428614
申请日：2009-04-23
CPC分类号： H02K3/48 , H02K1/16 , H02K3/12 , H02K15/0081 , H02K15/0478 , H02K15/066 , Y10T29/49009 , Y10T29/49073
摘要： A rotor provided in rotary electric machines comprises a stator core having a radial direction and slots provided with bottomed openings directed in the radial direction. The rotor also comprises a stator coil comprising slot accommodation portions being accommodated in the slots of the stator core and coil end portions each connecting mutually adjacent slot accommodation portions among the slot accommodation portions and respectively protruding from both end faces of the stator core. The stator coil is pre-formed into a cylindrical shape before the slot accommodation portions are accommodated into the slots of the stator core. The slot accommodation portions are formed to respectively have convex parts each protruding toward an opposite way to the slot openings, before the slot accommodation portions are accommodated into the slots. The convex parts are pressed by the stator core toward the openings during accommodation of the slot accommodation portions into the slots.
摘要翻译： 设置在旋转电机中的转子包括具有径向方向的定子芯和设置有沿径向指向的有底开口的槽。 转子还包括定子线圈，该定子线圈包括容纳在定子芯的槽中的槽容纳部分和线槽端部，每个线圈端部分别连接狭槽容纳部分中相互相邻的狭槽容纳部分并分别从定子芯的两个端面突出。 定子线圈预先形成为圆柱形，然后将槽容纳部分容纳在定子芯的槽中。 狭缝收纳部形成为在狭槽容纳部被容纳在槽内之前分别具有朝向与槽开口相反的方向突出的凸部。 在将狭槽容纳部容纳在狭槽中时，凸部被定子铁心朝向开口按压。
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公开(公告)号：US20090273253A1
公开(公告)日：2009-11-05
申请号：US12428614
申请日：2009-04-23
CPC分类号： H02K3/48 , H02K1/16 , H02K3/12 , H02K15/0081 , H02K15/0478 , H02K15/066 , Y10T29/49009 , Y10T29/49073
摘要： A rotor provided in rotary electric machines comprises a stator core having a radial direction and slots provided with bottomed openings directed in the radial direction. The rotor also comprises a stator coil comprising slot accommodation portions being accommodated in the slots of the stator core and coil end portions each connecting mutually adjacent slot accommodation portions among the slot accommodation portions and respectively protruding from both end faces of the stator core. The stator coil is pre-formed into a cylindrical shape before the slot accommodation portions are accommodated into the slots of the stator core. The slot accommodation portions are formed to respectively have convex parts each protruding toward an opposite way to the slot openings, before the slot accommodation portions are accommodated into the slots. The convex parts are pressed by the stator core toward the openings during accommodation of the slot accommodation portions into the slots.
摘要翻译： 设置在旋转电机中的转子包括具有径向方向的定子芯和设置有沿径向指向的有底开口的槽。 转子还包括定子线圈，该定子线圈包括容纳在定子芯的槽中的槽容纳部分和线槽端部，每个线圈端部分别连接狭槽容纳部分中相互相邻的狭槽容纳部分并分别从定子芯的两个端面突出。 定子线圈预先形成为圆柱形，然后将槽容纳部分容纳在定子芯的槽中。 狭缝收纳部形成为在狭槽容纳部被容纳在槽内之前分别具有朝向与槽开口相反的方向突出的凸部。 在将狭槽容纳部容纳在狭槽中时，凸部被定子铁心朝向开口按压。
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