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1.发明授权Method and apparatus for producing polyacrylic acid (salt)-based water absorbent resin 有权用于生产聚丙烯酸（盐）的吸水树脂的方法和设备公开(公告)号：US09580519B2
公开(公告)日：2017-02-28
申请号：US14112774
申请日：2012-04-20
IPC分类号： H01B1/00 , C08F2/18 , C08F220/06 , C08J99/00 , C08J3/12
CPC分类号： C08F2/18 , C08F220/06 , C08J3/12 , C08J2333/02
摘要： The purpose of the present invention is to provide a method for producing a water absorbent resin in which a water absorbent resin having excellent properties can be obtained effectively. The present invention relates to a method for producing a polyacrylic acid (salt)-based water absorbent resin, which includes a polymerization step of polymerizing an aqueous monomer solution containing a polymerization inhibitor, acrylic acid (salt) and an internal cross-linking agent to produce a water-containing gel-like cross-linked polymer, a gel-crushing step of performing the gel-crushing of the water-containing gel-like cross-linked polymer simultaneously with or subsequent to the polymerization to produce a particulate water-containing gel-like cross-linked polymer, and a drying step of supplying the particulate water-containing gel-like cross-linked polymer to a continuous through-flow belt-type dryer by a traverse conveyor to dry the particulate water-containing gel-like cross-linked polymer, in which the belt temperature of the traverse conveyor is 40 to 120° C. and/or the water soluble component in the particulate water-containing gel-like cross-linked polymer on the traverse conveyor is 10% by weight or less and the water soluble component is increased after the drying step.
摘要翻译： 本发明的目的是提供一种可以有效获得具有优异性能的吸水性树脂的吸水性树脂的制造方法。 本发明涉及一种聚丙烯酸（盐）系吸水性树脂的制造方法，其包括将含有聚合抑制剂，丙烯酸（盐）和内部交联剂的单体水溶液聚合的聚合工序， 产生含水凝胶状交联聚合物，在聚合反应或聚合后同时进行凝胶状破碎的凝胶状破碎工序，制成含水凝胶状交联聚合物 凝胶状交联聚合物，以及通过横动输送机将含粒状含水凝胶状交联聚合物供给到连续流通带式干燥机的干燥工序，干燥含水凝胶状的颗粒状凝胶状 横向传送带的带温度为40〜120℃的交联聚合物和/或该混合物中的颗粒状含水凝胶状交联聚合物中的水溶性成分 惰性输送机为10重量％以下，干燥后水溶性成分增加。
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2.发明授权公开(公告)号：US09518133B2
公开(公告)日：2016-12-13
申请号：US13148359
申请日：2010-02-08
IPC分类号： C08F20/02 , C08F20/06 , C08F2/44 , C08F220/06
CPC分类号： C08F2/44 , C08F220/06
摘要： The physical properties of a water-absorbing resin with low residual monomer content are improved or stabilized, without sacrifices in productivity, production cost, stability, etc. Provided is a water-absorbing resin with low residual monomer content and excellent whiteness, wherein a water-absorbing resin consumed in large quantities in disposable diapers, etc., is preferably a sustainable and renewable water-absorbing resin that does not require excessive purification of the acrylic acid, particularly acrylic acids derived from non-fossil sources, that is the starting material of the water-absorbing resin. Disclosed is a method of manufacturing a hydrophilic polyacrylic acid (salt) resin, which is a method of manufacturing a water-absorbing polyacrylic acid resin that comprises a step in which a monomer is prepared from acrylic acid, a step in which said monomer is polymerized, and a step in which the resulting hydrous gel is dried. The polymerization is performed such that the content of hydroxypropionic acid (salt) in the monomer is 2000 ppm or less and/or the content of saturated organic carboxylic acid in the monomer is 2% by mass or less, and at least a portion of the saturated organic carboxylic acid is volatilized during and after the drying step.
摘要翻译： 具有低残留单体含量的吸水树脂的物理性能得到改善或稳定化，而不牺牲生产率，生产成本，稳定性等。提供了具有低残留单体含量和优异白度的吸水树脂，其中水 在一次性尿布等中大量消耗的吸收树脂优选是可持续且可再生的吸水树脂，其不需要过度纯化丙烯酸，特别是源自非化石源的丙烯酸，即起始材料 的吸水树脂。 公开了一种制造亲水性聚丙烯酸（盐）树脂的方法，其是制备吸水性聚丙烯酸树脂的方法，其包括其中单体由丙烯酸制备的步骤，所述单体聚合的步骤 ，以及将所得含水凝胶干燥的步骤。 进行聚合，使得单体中羟基丙酸（盐）的含量为2000ppm以下，和/或单体中的饱和有机羧酸的含量为2质量％以下，至少一部分 饱和有机羧酸在干燥步骤期间和之后挥发。
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3.发明授权Polyacrylic acid (salt) -based water-absorbent resin and a method for producing it 有权聚丙烯酸（盐）系吸水性树脂及其制造方法公开(公告)号：US08648161B2
公开(公告)日：2014-02-11
申请号：US13148356
申请日：2010-02-08
IPC分类号： C08F220/06 , C08F118/02 , C08F4/44 , C08F4/06 , C08F120/02
CPC分类号： C08F2/44 , C08F220/06
摘要： The purpose of the present invention is to improve the water absorption of a water-absorbent resin without sacrificing the productivity, production cost, safety, and so on. Provided is a sustainable and renewable water-absorbent resin with excellent whiteness, which is suitable for mass consumption as disposal diapers or the like, and which can dispense with excessive purification of raw material acrylic acid. Also provided is a process for the production of a water-absorbent resin, which comprises: a step of preparing acrylic monomers; a step of polymerizing the monomers; and a step of drying the obtained aqueous gel, wherein the monomers at the time of polymerization contain at least 400 ppm of propionic acid.
摘要翻译： 本发明的目的是提高吸水性树脂的吸水率，而不牺牲生产率，生产成本，安全性等。 提供了一种可持续且可再生的吸水性树脂，其具有优异的白度，适用于作为处理尿布等的大量消费，并且可以省去原料丙烯酸的过度净化。 还提供了一种制备吸水性树脂的方法，其包括：制备丙烯酸单体的步骤; 聚合单体的步骤; 以及干燥所得水凝胶的步骤，其中聚合时的单体含有至少400ppm的丙酸。
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4.发明申请POLYACRYLIC ACID (SALT) -BASED WATER-ABSORBENT RESIN AND A METHOD FOR PRODUCING IT 有权聚氨酯酸（盐） - 吸水树脂及其生产方法公开(公告)号：US20110306732A1
公开(公告)日：2011-12-15
申请号：US13148356
申请日：2010-02-08
CPC分类号： C08F2/44 , C08F220/06
摘要： The purpose of the present invention is to improve the water absorption of a water-absorbent resin without sacrificing the productivity, production cost, safety, and so on. Provided is a sustainable and renewable water-absorbent resin with excellent whiteness, which is suitable for mass consumption as disposal diapers or the like, and which can dispense with excessive purification of raw material acrylic acid. Also provided is a process for the production of a water-absorbent resin, which comprises: a step of preparing acrylic monomers; a step of polymerizing the monomers; and a step of drying the obtained aqueous gel, wherein the monomers at the time of polymerization contain at least 400 ppm of propionic acid.
摘要翻译： 本发明的目的是提高吸水性树脂的吸水率，而不牺牲生产率，生产成本，安全性等。 提供了一种可持续且可再生的吸水性树脂，其具有优异的白度，适用于作为处理尿布等的大量消费，并且可以省去原料丙烯酸的过度净化。 还提供了一种制备吸水性树脂的方法，其包括：制备丙烯酸单体的步骤; 聚合单体的步骤; 以及干燥所得水凝胶的步骤，其中聚合时的单体含有至少400ppm的丙酸。
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5.发明申请METHOD AND APPARATUS FOR PRODUCING POLYACRYLIC ACID (SALT)-BASED WATER ABSORBENT RESIN 有权生产聚丙烯酸（盐） - 水吸收树脂的方法和装置公开(公告)号：US20140114035A1
公开(公告)日：2014-04-24
申请号：US14112774
申请日：2012-04-20
IPC分类号： C08F2/18
CPC分类号： C08F2/18 , C08F220/06 , C08J3/12 , C08J2333/02
摘要： The purpose of the present invention is to provide a method for producing a water absorbent resin in which a water absorbent resin having excellent properties can be obtained effectively. The present invention relates to a method for producing a polyacrylic acid (salt)-based water absorbent resin, which includes a polymerization step of polymerizing an aqueous monomer solution containing a polymerization inhibitor, acrylic acid (salt) and an internal cross-linking agent to produce a water-containing gel-like cross-linked polymer, a gel-crushing step of performing the gel-crushing of the water-containing gel-like cross-linked polymer simultaneously with or subsequent to the polymerization to produce a particulate water-containing gel-like cross-linked polymer, and a drying step of supplying the particulate water-containing gel-like cross-linked polymer to a continuous through-flow belt-type dryer by a traverse conveyor to dry the particulate water-containing gel-like cross-linked polymer, in which the belt temperature of the traverse conveyor is 40 to 120° C. and/or the water soluble component in the particulate water-containing gel-like cross-linked polymer on the traverse conveyor is 10% by weight or less and the water soluble component is increased after the drying step.
摘要翻译： 本发明的目的是提供一种可以有效获得具有优异性能的吸水性树脂的吸水性树脂的制造方法。 本发明涉及一种聚丙烯酸（盐）系吸水性树脂的制造方法，其包括将含有聚合抑制剂，丙烯酸（盐）和内部交联剂的单体水溶液聚合的聚合工序， 产生含水凝胶状交联聚合物，在聚合反应或聚合后同时进行凝胶状破碎的凝胶状破碎工序，制成含水凝胶状交联聚合物 凝胶状交联聚合物，以及通过横动输送机将含粒状含水凝胶状交联聚合物供给到连续流通带式干燥机的干燥工序，干燥含水凝胶状的颗粒状凝胶状 横向传送带的带温度为40〜120℃的交联聚合物和/或该混合物中的颗粒状含水凝胶状交联聚合物中的水溶性成分 惰性输送机为10重量％以下，干燥后水溶性成分增加。
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6.发明申请公开(公告)号：US20120010372A1
公开(公告)日：2012-01-12
申请号：US13148359
申请日：2010-02-08
CPC分类号： C08F2/44 , C08F220/06
摘要： The physical properties of a water-absorbing resin with low residual monomer content are improved or stabilized, without sacrifices in productivity, production cost, stability, etc. Provided is a water-absorbing resin with low residual monomer content and excellent whiteness, wherein a water-absorbing resin consumed in large quantities in disposable diapers, etc., is preferably a sustainable and renewable water-absorbing resin that does not require excessive purification of the acrylic acid, particularly acrylic acids derived from non-fossil sources, that is the starting material of the water-absorbing resin. Disclosed is a method of manufacturing a hydrophilic polyacrylic acid (salt) resin, which is a method of manufacturing a water-absorbing polyacrylic acid resin that comprises a step in which a monomer is prepared from acrylic acid, a step in which said monomer is polymerized, and a step in which the resulting hydrous gel is dried. The polymerization is performed such that the content of hydroxypropionic acid (salt) in the monomer is 2000 ppm or less and/or the content of saturated organic carboxylic acid in the monomer is 2% by mass or less, and at least a portion of the saturated organic carboxylic acid is volatilized during and after the drying step.
摘要翻译： 具有低残留单体含量的吸水树脂的物理性能得到改善或稳定化，而不牺牲生产率，生产成本，稳定性等。提供了具有低残留单体含量和优异白度的吸水树脂，其中水 在一次性尿布等中大量消耗的吸收树脂优选是可持续且可再生的吸水树脂，其不需要过度纯化丙烯酸，特别是源自非化石源的丙烯酸，即起始材料 的吸水树脂。 公开了一种制造亲水性聚丙烯酸（盐）树脂的方法，其是制备吸水性聚丙烯酸树脂的方法，其包括其中单体由丙烯酸制备的步骤，所述单体聚合的步骤 ，以及将所得含水凝胶干燥的步骤。 进行聚合，使得单体中羟基丙酸（盐）的含量为2000ppm以下，和/或单体中的饱和有机羧酸的含量为2质量％以下，至少一部分 饱和有机羧酸在干燥步骤期间和之后挥发。
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公开(公告)号：US09962680B2
公开(公告)日：2018-05-08
申请号：US13994871
申请日：2011-12-16
IPC分类号： B01J20/26 , B01J20/28 , B01J20/30 , A61L15/60 , C08F220/06 , C08F222/10
CPC分类号： B01J20/261 , A61L15/60 , B01J20/28014 , B01J20/3092 , C08F220/06 , C08F222/1006 , C08L33/02
摘要： Provided is a method for producing a polyacrylic acid (salt)-based water absorbent resin, which is a convenient production method for a water absorbent resin for an absorbent suitable for practical use, the water absorbent resin having a reduced amount of residual monomers. Disclosed is a method for producing a polyacrylic acid (salt)-based water absorbent resin, the method comprising a polymerization step of polymerizing an aqueous monomer solution containing acrylic acid (salt) as a main component; a drying step of drying a water-containing gel-like crosslinked polymer obtained in the polymerization step; a surface crosslinking step of surface crosslinking the water absorbent resin under drying or the water absorbent resin which has been dried; and a packaging step of packaging the surface crosslinked water absorbent resin, wherein an iron content in the aqueous monomer solution in the polymerization step is 2 ppm (relative to the monomer(s)) or less, a moisture content of the water absorbent resin in the packaging step is 1% by weight or more, and the method further comprises, after the packaging step, a storage step of storing the packaged water absorbent resin for 3 days or longer.
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公开(公告)号：US09272068B2
公开(公告)日：2016-03-01
申请号：US13634167
申请日：2011-03-14
CPC分类号： A61L15/56 , A61L15/60 , B01J20/261 , B01J20/267 , B01J2220/68 , C08F6/008 , C08J3/12 , C08J3/122 , C08J3/245 , C08J2300/14 , C08J2333/02
摘要： The disclosed process for producing a water-absorbing resin comprising: a polymerization step of polymerizing an aqueous unsaturated monomer; and a drying step of drying a particulated water-containing gel-liked crosslinked polymer, obtained in a finely crushing step during the polymerization or after the polymerization. In the process, the drying step is interrupted with a dryer kept in a heated state and thereafter the drying step is restarted.
摘要翻译： 所公开的生产吸水性树脂的方法，包括：使含水不饱和单体聚合的聚合步骤; 以及干燥步骤，在聚合过程中或聚合后，在细碎的步骤中得到颗粒状的含水凝胶状交联聚合物。 在该过程中，干燥步骤被保持在加热状态的干燥器中断，然后重新开始干燥步骤。
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公开(公告)号：US20130005926A1
公开(公告)日：2013-01-03
申请号：US13634167
申请日：2011-03-14
IPC分类号： C08F120/06
CPC分类号： A61L15/56 , A61L15/60 , B01J20/261 , B01J20/267 , B01J2220/68 , C08F6/008 , C08J3/12 , C08J3/122 , C08J3/245 , C08J2300/14 , C08J2333/02
摘要： The disclosed process for producing a water-absorbing resin comprising: a polymerization step of polymerizing an aqueous unsaturated monomer; and a drying step of drying a particulated water-containing gel-liked crosslinked polymer, obtained in a finely crushing step during the polymerization or after the polymerization. In the process, the drying step is interrupted with a dryer kept in a heated state and thereafter the drying step is restarted.
摘要翻译： 所公开的生产吸水性树脂的方法，包括：使含水不饱和单体聚合的聚合步骤; 以及干燥步骤，在聚合过程中或聚合后，在细碎的步骤中得到颗粒状的含水凝胶状交联聚合物。 在该过程中，干燥步骤被保持在加热状态的干燥器中断，然后重新开始干燥步骤。
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公开(公告)号：US20130005904A1
公开(公告)日：2013-01-03
申请号：US13634151
申请日：2011-03-14
IPC分类号： C08F20/06
CPC分类号： A61L15/56 , A61L15/60 , B01J20/261 , B01J20/267 , B01J2220/68 , C08F6/008 , C08J3/12 , C08J3/122 , C08J3/245 , C08J2300/14 , C08J2333/02
摘要： The disclosed process for producing a water-absorbing resin comprising: a polymerization step of polymerizing an aqueous unsaturated monomer; a drying step of drying a particulated water-containing gel-liked crosslinked polymer, obtained in a finely crushing step during the polymerization or after the polymerization; a pulverizing step after the drying, a classification step after the drying, and a surface treatment step after the classification. In the process is, the surface-treatment step is interrupted with a heating treatment apparatus kept in a heated state and thereafter the surface treatment step is restarted.
摘要翻译： 所公开的生产吸水性树脂的方法，包括：使含水不饱和单体聚合的聚合步骤; 干燥步骤，在聚合过程中或在聚合后，在细粉碎步骤中得到颗粒状含水凝胶状交联聚合物; 干燥后的粉碎工序，干燥后的分级工序，分级后的表面处理工序。 在该过程中，表面处理步骤被保持在加热状态的加热处理装置中断，然后重新开始表面处理步骤。
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