摘要:
A process for the direct reduction of particulate iron-oxide-containing material by fluidization. A synthesis gas is introduced as a reducing gas into several fluidized bed zones consecutively arranged in series for the reducing gas. The reducing gas is conducted from one fluidized bed zone to another fluidized bed zone in counterflow to the particulate iron-oxide containing material. In order to reduce operating costs and, in particular, the energy demand, the temperature of the iron-oxide-containing material is adjusted in the first fluidized bed zone to be either below 400° C. (and, preferably, below 350° C.), or above 580° C. (and preferably about 650° C.), or to a temperature ranging from 400° C. to 580° C. If the temperature of the iron-oxide-containing material in the first fluidized bed zone is adjusted to be below 400° C., the temperature range in the following fluidized bed zone between 400° C. and 580° C. is passed through within a period of 10 minutes and, preferably, within 5 minutes. If the temperature of the iron-oxide-containing material in the first fluidized bed zone is adjusted to be above 580° C., the temperature range in the first fluidized bed zone between 400° C. and 580° C. is passed through within a period of time of maximally 10 minutes and, preferably, 5 minutes. If the temperature of the iron-oxide-containing material in the first fluidized bed zone is adjusted to be in the range of from 400° C. to 580° C., the iron-oxide-containing material remains within that temperature range for a maximum of 10 minutes and, preferably, 5 minutes, and the material is passed on into the following fluidized bed zone immediately after having reached the desired temperature.
摘要:
In a process for the direct reduction of particulate iron-oxide-containing material by fluidization, a synthesis gas is introduced as a reducing gas into several fluidized bed zones consecutively arranged in series. The reducing gas is conducted from one fluidized bed zone to another fluidized bed zone in counterflow to a flow of particulate iron-oxide containing material through the fluidized bed zones. In order to reduce operating costs and, in particular, the energy demand, various process parameters are varied according to the temperature of the iron-oxide-containing material in the first fluidized bed zone being adjusted to be below 400° C. (and, preferably, below 350° C.), above 580° C. (and preferably about 650° C.), or to a temperature within the range of from 400° C. to 580° C. If the temperature of the iron-oxide-containing material in the first fluidized bed zone is maintained to be below 400° C., the temperature of the iron-oxide-containing material in the following fluidized bed zone is passed through the temperature range between 400° C. and 580° C. within a period of 10 minutes and, preferably, within 5 minutes. If the temperature of the iron-oxide-containing material in the first fluidized bed zone is adjusted to a temperature above 580° C., the temperature range of between 400° C. and 580° C. in the first fluidized bed zone is passed through within a maximum period of time of 10 minutes and, preferably, 5 minutes. If the temperature of the iron-oxide-containing material in the first fluidized bed zone is adjusted to be within the range of from 400° C. to 580° C., the iron-oxide-containing material remains in the first fluidized bed zone within that temperature range for a maximum of 10 minutes and, preferably, 5 minutes, and the material is then passed on into the following fluidized bed zone immediately after having reached the desired temperature.
摘要:
In a process for reducing iron-ore-containing particulate material in at least a two-stage process, reducing gas is conducted through at least two reaction zones consecutively arranged in series and formed by a moving particulate material and the particulate material passes through the reaction zones in reverse order to the reducing gas, with the particulate material being heated in the reaction zone arranged first for the particulate material and being reduced in the further reaction zone.In order to achieve a maximum preheating temperature without any formation of magnetite, the reducing gas added to the first reaction zone is conditioned such that no or hardly any reduction takes place, although for the particulate material a preheating temperature within the fringe range of starting a reduction is achieved, whereby either the degree of oxidation of the reducing gas is increased or the temperature of the reducing gas is decreased or both measures are carried out jointly and whereby, in the reactor zone arranged second for the iron ore, a temperature level of at least about 600° C., preferably in the range of between 600 and 700° C., in particular of between 620 and 660° C., is adjusted and the iron-oxide-containing material is reduced to wuestite (FIG. 1).
摘要:
In a process for reducing iron-ore-containing particulate material in at least a two-stage process, reducing gas is conducted through at least two reaction zones consecutively arranged in series and formed by a moving particulate material and the particulate material passes through the reaction zones in reverse order to the reducing gas, with the particulate material being heated in the reaction zone arranged first for the particulate material and being reduced in the further reaction zone. In order to achieve a maximum preheating temperature without any formation of magnetite, the reducing gas added to the first reaction zone is conditioned such that no or hardly any reduction takes place, although for the particulate material a preheating temperature within the fringe range of starting a reduction is achieved, whereby either the degree of oxidation of the reducing gas is increased or the temperature of the reducing gas is decreased or both measures are carried out jointly and whereby, in the reactor zone arranged second for the iron ore, a temperature level of at least about 600° C., preferably in the range of between 600 and 700° C., in particular of between 620 and 660° C., is adjusted and the iron-oxide-containing material is reduced to wuestite (FIG. 1).
摘要:
A direct reduction process is disclosed for iron-oxide-containing materials. Synthesis gas is mixed with top gas produced during direct reduction of the iron-oxide-containing materials and is used as reduction gas for directly reducing iron-oxide-containing materials. In order to avoid or reduce metal dusting caused by an increased CO content of the reduction gas with a simple technique and equipment, the CO/CO.sub.2 ratio of the reduction gas is set at a predetermined value from 1 to 3.
摘要:
In a process for the gas reduction of particulate oxide-containing ores, in particular iron-oxide-containing material, in the fluidized-bed process at a pressure of
摘要:
According to a process for injecting metal-oxide-containing fine particles into a reducing gas, a central material stream formed by the fine particles and a carrier gas is introduced into the reducing gas and at least one gas stream formed by a secondary gas is directed against the material stream to ensure an optimum contact of the fine particles with the reducing gas, the gas stream atomizing the material stream and the fine particles being evenly distributed within the reducing gas.
摘要:
In the process for the production of liquid pig iron 943) or liquid steel pre-products from charging substances comprising iron ore (5) and fluxes and at least partially containing a portion of fines, the iron ore is directly reduced to sponge iron in at least two reduction stages (1, 2) by the fluidized bed method, the sponge iron is melted in a melt-down gasifying zone (39) under the supply of carbon carriers and an oxygen-containing gas, and a CO- and H2-containing reducing gas is produced which is injected into reduction zones of the reduction stages (1, 2), is reacted there, is withdrawn as a top gas and optionally is supplied to a consumer. To achieve uniform reduction of the iron ore at optimum exploitation of the reducing gas, the iron ore (5) in a first reduction stage (1) by aid of the reducing gas is fractionated into at least two fractions having different grain size distributions each, each fraction is reduced by the reducing gas in a separate fluidized bed (6, 15), wherein the reducing gas maintains a first fluidized bed (6) containing the coarse-grain fraction and separates the fine-grain fraction from the same, and wherein, further, reducing gas is additionally introduced into the further fluidized bed (15) directly reduced iron ore (5) is discharged both from the first and from the further fluidized bed (6, 15) and the fine- and the coarse-grain fraction reduced in the first reduction stage (1) are further reduced in at least one further reduction stage (2) operating in the same manner as the first reduction stage (1) and from the last reduction stage (2) the fine-grain fraction is introduced into the melt-down gasifying zone (39) while being agglomerated by provision of oxygen, and the coarse-grain fraction is fed directly into the melt-down gasifying zone (39) gravitationally (FIG. 1).
摘要:
A process for continuous conveying of a fine-grained and/or pulverized solid to two or more target points by a conveying medium, e.g. gas. The solid is charged into a distribution vessel and from there to several target points by respective supply lines each at a desired target flow rate intended for target point. The target flow rate for each target point is divided into at least two partial target flow rates from the distribution vessel via separate partial supply lines. The partial target flow rates are reunited at the respective target points at the latest. To adjust the target flow rate at a target point at a specific level, individual partial supply lines leading to this target point are alternatively kept shut-off or open.
摘要:
A plant is provided for producing molten pig iron or molten steel pre-products from lumpy, iron-ore-containing charging substances. The plant comprises a reduction shaft furnace for receiving lumpy, iron-ore-containing charging substances, the plant including a melter gasifier for receiving the reduction product formed in the reduction shaft furnace. The plant also includes a first charging device for at least one of iron ore and ore dust and a second charging device for solid carbon carriers, the melter gasifier being provided with a device for flow-connecting the first charging device for at least one of iron ore and ore dust and the second charging device for charging carbon carriers to at least one dust burner.