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公开(公告)号:US20240379672A1
公开(公告)日:2024-11-14
申请号:US18780798
申请日:2024-07-23
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chi-Sheng Lai , Wei-Chung Sun , Li-Ting Chen , Kuei-Yu Kao , Chih-Han Lin
IPC: H01L27/088 , H01L21/8234 , H01L29/66 , H01L29/78
Abstract: A device includes a plurality of fin structures that each protrude vertically upwards out of a substrate and each extend in a first direction in a top view. A gate structure is disposed over the fin structures. The gate structure extends in a second direction in the top view. The second direction is different from the first direction. The fin structures have a fin pitch equal to a sum of: a dimension of one of the fin structures in the second direction and a distance between an adjacent pair of the fin structures in the second direction. An end segment of the gate structure extends beyond an edge of a closest one of the fin structures in the second direction. The end segment has a tapered profile in the top view or is at least 4 times as long as the fin pitch in the second direction.
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公开(公告)号:US20210359095A1
公开(公告)日:2021-11-18
申请号:US17301431
申请日:2021-04-02
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chi-Sheng Lai , Yu-Fan Peng , Li-Ting Chen , Yu-Shan Lu , Yu-Bey Wu , Wei-Chung Sun , Yuan-Ching Peng , Kuei-Yu Kao , Shih-Yao Lin , Chih-Han Lin , Pei-Yi Liu , Jing Yi Yan
IPC: H01L29/423 , H01L27/092 , H01L29/78 , H01L29/66 , H01L21/8238 , H01L29/06 , H01L29/786 , H01L29/40
Abstract: A semiconductor structure includes a semiconductor substrate; fin active regions protruded above the semiconductor substrate; and a gate stack disposed the fin active regions; wherein the gate stack includes a high-k dielectric material layer, and various metal layers disposed on the high-k dielectric material layer. The gate stack has an uneven profile in a sectional view with a first dimension D1 at a top surface, a second dimension D2 at a bottom surface, and a third dimension D3 at a location between the top surface and the bottom surface, and wherein each of D1 and D2 is greater than D3.
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公开(公告)号:US20210265219A1
公开(公告)日:2021-08-26
申请号:US16800871
申请日:2020-02-25
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chi-Sheng Lai , Wei-Chung Sun , Li-Ting Chen , Kuei-Yu Kao , Chih-Han Lin
IPC: H01L21/8234 , H01L21/033 , H01L21/3213 , H01L21/308
Abstract: Processes to form differently-pitched gate structures are provided. An example method includes providing a workpiece having a substrate and semiconductor fins spaced apart from one another by an isolation feature, depositing a gate material layer over the workpiece, forming a patterned hard mask over the gate material layer, the patterned hard mask including differently-pitched elongated features, performing a first etch process using the patterned hard mask as an etch mask through the gate material layer to form a trench, performing a second etch process using the patterned hard mask as an etch mask to extend the trench to a top surface of the isolation feature, and performing a third etch process using the patterned hard mask to extend the trench into the isolation feature. The first etch process includes use of carbon tetrafluoride and is free of use of oxygen gas.
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公开(公告)号:US11631745B2
公开(公告)日:2023-04-18
申请号:US17301431
申请日:2021-04-02
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chi-Sheng Lai , Yu-Fan Peng , Li-Ting Chen , Yu-Shan Lu , Yu-Bey Wu , Wei-Chung Sun , Yuan-Ching Peng , Kuei-Yu Kao , Shih-Yao Lin , Chih-Han Lin , Pei-Yi Liu , Jing Yi Yan
IPC: H01L29/423 , H01L27/092 , H01L29/78 , H01L29/66 , H01L21/8238 , H01L29/40 , H01L29/06 , H01L29/786
Abstract: A semiconductor structure includes a semiconductor substrate; fin active regions protruded above the semiconductor substrate; and a gate stack disposed on the fin active regions; wherein the gate stack includes a high-k dielectric material layer, and various metal layers disposed on the high-k dielectric material layer. The gate stack has an uneven profile in a sectional view with a first dimension D1 at a top surface, a second dimension D2 at a bottom surface, and a third dimension D3 at a location between the top surface and the bottom surface, and wherein each of D1 and D2 is greater than D3.
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公开(公告)号:US20220359511A1
公开(公告)日:2022-11-10
申请号:US17874295
申请日:2022-07-27
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chi-Sheng Lai , Wei-Chung Sun , Li-Ting Chen , Kuei-Yu Kao , Chih-Han Lin
IPC: H01L27/088 , H01L29/78 , H01L21/8234 , H01L29/66
Abstract: A device includes a plurality of fin structures that each protrude vertically upwards out of a substrate and each extend in a first direction in a top view. A gate structure is disposed over the fin structures. The gate structure extends in a second direction in the top view. The second direction is different from the first direction. The fin structures have a fin pitch equal to a sum of: a dimension of one of the fin structures in the second direction and a distance between an adjacent pair of the fin structures in the second direction. An end segment of the gate structure extends beyond an edge of a closest one of the fin structures in the second direction. The end segment has a tapered profile in the top view or is at least 4 times as long as the fin pitch in the second direction.
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公开(公告)号:US20240387397A1
公开(公告)日:2024-11-21
申请号:US18786474
申请日:2024-07-27
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chi-Sheng Lai , Wei-Chung Sun , Li-Ting Chen , Kuei-Yu Kao , Chih-Han Lin
IPC: H01L23/544 , H01L21/8234 , H01L21/8238 , H01L27/092 , H01L29/66 , H01L29/78
Abstract: An alignment structure for a semiconductor device and a method of forming same are provided. A method includes forming an isolation region over a substrate and forming an alignment structure over the isolation region. Forming the alignment structure includes forming a sacrificial gate electrode layer over the substrate and the isolation region. The sacrificial gate electrode layer is patterned to form a plurality of first sacrificial gates over the isolation region. At least one of the plurality of first sacrificial gates is reshaped. The at least one of the plurality of first sacrificial gates is disposed at an edge of the alignment structure in a plan view. A sidewall of the at least one of the plurality of first sacrificial gates comprises a notch at an interface between the at least one of the plurality of first sacrificial gates and the isolation region.
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公开(公告)号:US20220181215A1
公开(公告)日:2022-06-09
申请号:US17682621
申请日:2022-02-28
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chi-Sheng Lai , Wei-Chung Sun , Li-Ting Chen , Kuei-Yu Kao , Chih-Han Lin
IPC: H01L21/8234 , H01L21/033 , H01L21/3213 , H01L21/308
Abstract: Processes to form differently-pitched gate structures are provided. An example method includes providing a workpiece having a substrate and semiconductor fins spaced apart from one another by an isolation feature, depositing a gate material layer over the workpiece, forming a patterned hard mask over the gate material layer, the patterned hard mask including differently-pitched elongated features, performing a first etch process using the patterned hard mask as an etch mask through the gate material layer to form a trench, performing a second etch process using the patterned hard mask as an etch mask to extend the trench to a top surface of the isolation feature, and performing a third etch process using the patterned hard mask to extend the trench into the isolation feature. The first etch process includes use of carbon tetrafluoride and is free of use of oxygen gas.
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公开(公告)号:US20210257359A1
公开(公告)日:2021-08-19
申请号:US16899268
申请日:2020-06-11
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chi-Sheng Lai , Wei-Chung Sun , Li-Ting Chen , Kuei-Yu Kao , Chih-Han Lin
IPC: H01L27/088 , H01L29/78 , H01L29/66 , H01L21/8234
Abstract: A device includes a plurality of fin structures that each protrude vertically upwards out of a substrate and each extend in a first direction in a top view. A gate structure is disposed over the fin structures. The gate structure extends in a second direction in the top view. The second direction is different from the first direction. The fin structures have a fin pitch equal to a sum of: a dimension of one of the fin structures in the second direction and a distance between an adjacent pair of the fin structures in the second direction. An end segment of the gate structure extends beyond an edge of a closest one of the fin structures in the second direction. The end segment has a tapered profile in the top view or is at least 4 times as long as the fin pitch in the second direction.
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公开(公告)号:US12166096B2
公开(公告)日:2024-12-10
申请号:US18301554
申请日:2023-04-17
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chi-Sheng Lai , Yu-Fan Peng , Li-Ting Chen , Yu-Shan Lu , Yu-Bey Wu , Wei-Chung Sun , Yuan-Ching Peng , Kuei-Yu Kao , Shih-Yao Lin , Chih-Han Lin , Pei-Yi Liu , Jing Yi Yan
IPC: H01L29/423 , H01L21/8238 , H01L27/092 , H01L29/06 , H01L29/40 , H01L29/66 , H01L29/78 , H01L29/786
Abstract: A semiconductor structure includes a semiconductor substrate; fin active regions protruded above the semiconductor substrate; and a gate stack disposed on the fin active regions; wherein the gate stack includes a high-k dielectric material layer, and various metal layers disposed on the high-k dielectric material layer. The gate stack has an uneven profile in a sectional view with a first dimension D1 at a top surface, a second dimension D2 at a bottom surface, and a third dimension D3 at a location between the top surface and the bottom surface, and wherein each of D1 and D2 is greater than D3.
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公开(公告)号:US20230253470A1
公开(公告)日:2023-08-10
申请号:US18301554
申请日:2023-04-17
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chi-Sheng Lai , Yu-Fan Peng , Li-Ting Chen , Yu-Shan Lu , Yu-Bey Wu , Wei-Chung Sun , Yuan-Ching Peng , Kuei-Yu Kao , Shih-Yao Lin , Chih-Han Lin , Pei-Yi Liu , Jing Yi Yan
IPC: H01L29/423 , H01L27/092 , H01L29/78 , H01L29/66 , H01L21/8238 , H01L29/40 , H01L29/06 , H01L29/786
CPC classification number: H01L29/42376 , H01L21/82385 , H01L21/823821 , H01L27/0924 , H01L29/401 , H01L29/0665 , H01L29/785 , H01L29/4236 , H01L29/42392 , H01L29/66742 , H01L29/66795 , H01L29/78642
Abstract: A semiconductor structure includes a semiconductor substrate; fin active regions protruded above the semiconductor substrate; and a gate stack disposed on the fin active regions; wherein the gate stack includes a high-k dielectric material layer, and various metal layers disposed on the high-k dielectric material layer. The gate stack has an uneven profile in a sectional view with a first dimension D1 at a top surface, a second dimension D2 at a bottom surface, and a third dimension D3 at a location between the top surface and the bottom surface, and wherein each of D1 and D2 is greater than D3.
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